Joint Pin Staking - Suzuki GSX-R1000 Service Manual

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7) Turn in the pressure bolt [A] (6) further using the bar
(7) to press the joint plate over the joint pins.
8
10
8) Continue pressing the joint plate until the distance
between the two joint plates comes to the
specification.
Joint plate distance specification "a"
20.7 – 21.0 mm (0.81 – 0.83 in)
CAUTION
!
If pressing of the joint plate makes the
dimension out of specification excessively,
the work must be carried out again by using
new joint parts.
"a"

Joint pin staking

1) Set up the special tool as shown in the figure.
5
4
1. Tool body
2. Grip handle
3. Pressure bolt [A]
4. Adjuster bolt (Without hole)
5. Staking pin (Stowed inside grip handle behind rubber cap)
6. Bar
NOTE
Before staking the joint pin, apply a small
quantity of grease to the staking pin (5).
email: info@motomatrix.co.uk / www.motomatrix.co.uk
6
7
I837H1310030-01
I649G1310033-03
3
1
2
6
I649G1310034-02
Drive Chain / Drive Train / Drive Shaft:
2) Stake the joint pin by turning (approximately 7/8 turn)
the pressure bolt [A] (3) with the bar until the pin end
diameter becomes the specified dimension.
CAUTION
!
• After joining of the chain has been
completed, check to make sure that the
link is smooth and no abnormal condition
is found.
• Should any abnormal condition be found,
reassemble the chain link using the new
joint parts.
Pin end diameter specification "a"
DID: 5.7 – 6.0 mm (0.22 – 0.24 in)
3) Adjust the drive chain slack, after connecting it.
Refer to "Drive Chain Inspection and Adjustment" in
Section 0B (Page 0B-14).
3A-9
3
I649G1310035-02
"a"
I649G1310036-03