Transmission / Transaxle - Suzuki GSX-R1000 Service Manual

Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
Precautions .................................................5-1
Precautions............................................................. 5-1
Precautions for Transmission / Transaxle............. 5-1
Manual Transmission.............................. 5B-1
Diagnostic Information and Procedures............5B-1
Manual Transmission Symptom Diagnosis ......... 5B-1
Repair Instructions ..............................................5B-2
Transmission Components ................................. 5B-2
Transmission Removal........................................ 5B-3
Transmission Installation .................................... 5B-5
Transmission Construction.................................. 5B-9
Countershaft Gear / Driveshaft Gear
Disassembly and Assembly ............................ 5B-10
Transmission Related Parts Inspection............. 5B-12
Gear Position (GP) Switch Inspection............... 5B-13
Gear Position (GP) Switch Removal and
Installation ....................................................... 5B-14
Gearshift Lever Construction ............................ 5B-15
Gearshift Lever Removal and Installation ......... 5B-15
Gearshift Lever Height Inspection and
Adjustment ...................................................... 5B-16
Gearshift Shaft / Gearshift Cam Plate
Components.................................................... 5B-16
Gearshift Shaft Construction ............................. 5B-17
Gearshift Shaft / Gearshift Cam Plate
Removal and Installation................................. 5B-17
Gearshift Linkage Inspection ............................ 5B-20
Gearshift Shaft Oil Seal / Bearing Removal
and Installation ................................................ 5B-20
email: info@motomatrix.co.uk / www.motomatrix.co.uk
Section 5

Transmission / Transaxle

CONTENTS
Specifications .....................................................5B-21
Service Data......................................................5B-21
Tightening Torque Specifications......................5B-22
Special Tools and Equipment ...........................5B-22
Recommended Service Material .......................5B-22
Special Tool ......................................................5B-23
Clutch ....................................................... 5C-1
Precautions...........................................................5C-1
Precautions for Clutch System............................5C-1
Schematic and Routing Diagram ........................5C-1
Clutch Cable Routing Diagram............................5C-1
Diagnostic Information and Procedures ............5C-1
Clutch System Symptom Diagnosis ....................5C-1
Repair Instructions ..............................................5C-2
Clutch Lever Position Switch Inspection .............5C-2
Clutch Cable Inspection ......................................5C-2
Clutch Cable Removal and Installation ...............5C-2
Clutch Control System Components ...................5C-3
Clutch Components.............................................5C-4
Clutch Removal...................................................5C-5
Clutch Installation................................................5C-7
Clutch Parts Inspection .....................................5C-11
Clutch Lifter Pin Inspection and Adjustment .....5C-13
Specifications .....................................................5C-14
Service Data......................................................5C-14
Tightening Torque Specifications......................5C-14
Special Tools and Equipment ...........................5C-15
Recommended Service Material .......................5C-15
Special Tool ......................................................5C-15
Table of Contents 5- i
5