Air Cleaner Box Removal And Installation; Air Cleaner Element Inspection And Cleaning; Throttle Cable Removal And Installation; Throttle Cable Inspection - Suzuki GSX-R600 Manual

Air Cleaner Box Removal and Installation

Removal
1) Lift and support the fuel tank. Refer to "Fuel Tank
Removal and Installation in Section 1G (Page 1G-
9)".
2) Remove the air cleaner box mounting bolt (1).
3) Remove the fasteners (2), right and left.
4) Loosen the air cleaner box clamp screws, right and
left.
2
5) Lift the air cleaner box.
6) Disconnect the IAT sensor coupler (3), ISC valve
hose (4) and PCV hose (5).
3
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7) Disconnect the PAIR hose (6).
8) Remove the air cleaner box.
Installation
Install the air cleaner box in the reverse order of
removal. Pay attention to the following point:
• Route the hoses properly. Refer to "Throttle Body
Construction (Page 1D-9)".

Air Cleaner Element Inspection and Cleaning

Refer to "Air Cleaner Element Inspection in Section 0B
(Page 0B-3)".

Throttle Cable Removal and Installation

Removal
1) Remove the air cleaner box. Refer to "Air Cleaner
Box Removal and Installation (Page 1D-7)".
2) Remove the right handlebar switch box. Refer to
"Handlebar Removal and Installation in Section 6B
(Page 6B-2)".
3) Remove the throttle cables as shown in the cable
routing diagram. Refer to "Throttle Cable Routing
Diagram (Page 1D-2)".
Installation
Install the throttle cables in the reverse order of removal.
Pay attention to the following points:
• Install the throttle cables as shown in the cable routing
diagram. Refer to "Throttle Cable Routing Diagram
(Page 1D-2)".
• Check the throttle cable play and proper operation.
Refer to "Throttle Cable Play Inspection and
Adjustment in Section 0B (Page 0B-12)".

Throttle Cable Inspection

Check that the throttle grip moves smoothly from full
open to full close. If it does not move smoothly, lubricate
the throttle cables.

Throttle Cable Play Inspection and Adjustment

Refer to "Throttle Cable Play Inspection and Adjustment
in Section 0B (Page 0B-12)".
Engine Mechanical: 1D-7
6
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