Air Cleaner Box Removal And Installation; Air Cleaner Element Inspection And Cleaning; Throttle Cable Removal And Installation; Throttle Cable Inspection - Suzuki GSX-R1000 Service Manual

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Air Cleaner Box Removal and Installation

Removal
1) Lift and support the fuel tank. Refer to "Fuel Tank
Removal and Installation" in Section 1G (Page 1G-
9).
2) Remove the air cleaner box cover. Refer to "Air
Cleaner Element Removal and Installation"
(Page 1D-6).
3) Remove the air cleaner mounting bolt.
4) Remove the air cleaner box bolt.
5) Disconnect the IAT sensor coupler (1), PCV hose (2)
and PAIR hose (3).
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6) Disconnect ISC hose (4) and IAP sensor (5).
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7) Remove the air cleaner box.
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Installation
Install the air cleaner box in the reverse order of
removal. Pay attention to the following point:
• Route the hoses properly. Refer to "Throttle Body
Construction" (Page 1D-9).
• Tighten air cleaner box bolts in the ascending order.
Refer to "Throttle Body Construction" (Page 1D-9).

Air Cleaner Element Inspection and Cleaning

Refer to "Air Cleaner Element Inspection" in Section 0B
(Page 0B-3).

Throttle Cable Removal and Installation

Removal
1) Remove the air cleaner box. Refer to "Air Cleaner
Box Removal and Installation" (Page 1D-7).
2) Remove the right handlebar switch box. Refer to
"Handlebar Removal and Installation" in Section 6B
(Page 6B-2).
3) Remove the throttle cables as shown in the cable
routing diagram. Refer to "Throttle Cable Routing
Diagram" (Page 1D-2).
Installation
Install the throttle cables in the reverse order of removal.
Pay attention to the following points:
• Install the throttle cables as shown in the cable routing
diagram. Refer to "Throttle Cable Routing Diagram"
(Page 1D-2).
• Check the throttle cable play and proper operation.
Refer to "Throttle Cable Play Inspection and
Adjustment" in Section 0B (Page 0B-12).

Throttle Cable Inspection

Check that the throttle grip moves smoothly from full
open to full close. If it does not move smoothly, lubricate
the throttle cables.

Throttle Cable Play Inspection and Adjustment

Refer to "Throttle Cable Play Inspection and Adjustment"
in Section 0B (Page 0B-12).
Engine Mechanical: 1D-7
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