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GSX-R1000
Service
Manual
*99500-39271-03E*
* 9 9 5 0 0 - 3 9 2 7 1 - 0 3 E *

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   Also See for Suzuki GSX-R1000

   Summary of Contents for Suzuki GSX-R1000

  • Page 1

    GSX-R1000 Service Manual *99500-39271-03E* * 9 9 5 0 0 - 3 9 2 7 1 - 0 3 E *...

  • Page 2

    System and Fuel System be thoroughly reviewed before any type of service work is performed. Further information concerning the EPA emission regulations and U.S. Suzuki’s emission control program can be found in the U.S. SUZUKI EMISSION CONTROL PROGRAM MANUAL/SERVICE BULLETIN.

  • Page 4

    SUPPLEMENTS GSX-R1000K6 WIRING DIAGRAM...

  • Page 51

    2-30 PERIODIC MAINTENANCE CHASSIS BOLTS AND NUTS Tighten initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter. Check that all chassis bolts and nuts are tightened to their specified torque. (Refer to page 2-31 for the loca- tions of the following nuts and bolts on the motorcycle.) Item N•m...

  • Page 373: Reassembly And Installation

    8-44 CHASSIS REASSEMBLY AND INSTALLATION Reassemble and install the rear wheel in the reverse order of removal and disassembly. Pay attention to the following points: Left Right 100 N·m (10.0 kgf-m, 72.5 lb-ft) 35 N·m 60 N·m (3.5 kgf-m, 25.5 lb-ft) (6.0 kgf-m, 43.5 lb-ft) E-02, 19, 24 25 N·m...

  • Page 376

    CHASSIS 8-47 • Tighten the sprocket mounting nuts to the specified torque.  Rear sprocket nut: 60 N·m (6.0 kgf-m, 43.5 lb-ft) NOTE: Stamped mark A on the sprocket should face outside. • Install the collar 2. BRAKE DISC • Apply THREAD LOCK to the disc bolts and tighten them to the specified torque.

  • Page 455

    9-36 ELECTRICAL SYSTEM HEADLIGHT BEAM ADJUSTMENT • Adjust the headlight beam. NOTE: * Use a screw driver + for adjuster A, B and C. * To adjust the headlight beam, adjust the beam horizontally first, then adjust vertically. A: Horizontal adjuster (Low beam) B: Vertical adjuster (Low beam) C: Horizontal adjuster (High beam) D: Vertical adjuster (High beam)

  • Page 508

    SERVICING INFORMATION 10-47 CHASSIS N·m kgf-m lb-ft ITEM Steering stem head nut 65.0 Steering stem lock-nut 65.0 Steering damper bolt and nut 16.5 Front fork upper clamp bolt 16.5 Front fork lower clamp bolt 16.5 Front fork cap bolt 16.5 Front fork inner rod lock-nut 21.0 Front fork damper rod bolt...

  • Page 532

    GSX-R1000K6...

  • Page 533: Specifications

    SPECIFICATIONS DIMENSIONS AND DRY MASS Overall length ..................2 030 mm (79.9 in) Overall width..................710 mm (28.0 in) Overall height ..................1 130 mm (44.5 in) Wheelbase ..................1 405 mm (55.3 in) Ground clearance................130 mm (5.1 in) Seat height ..................

  • Page 534: Service Data

    SERVICE DATA VALVE + VALVE GUIDE Unit: mm (in) ITEM STANDARD LIMIT Valve diam. — (1.18) — (0.94) Valve clearance (when cold) 0.10 – 0.20 — (0.004 – 0.008) 0.20 – 0.30 — (0.008 – 0.012) Valve guide to valve stem 0.010 –...

  • Page 535

    ITEM STANDARD LIMIT Camshaft runout 0.10 — (0.004) Cam chain pin (at arrow “3”) 14th pin — Cylinder head distortion 0.20 — (0.008) CYLINDER + PISTON + PISTON RING Unit: mm (in) ITEM STANDARD LIMIT Compression pressure 1 300 – 1 700 kPa 1 000 kPa (13 –...

  • Page 536: Oil Pump

    CONROD + CRANKSHAFT Unit: mm (in) ITEM STANDARD LIMIT Conrod small end I.D. 15.010 – 15.018 15.040 (0.5909 – 0.5913) (0.5921) Conrod big end side clearance 0.10 – 0.20 0.30 (0.004 – 0.008) (0.012) Conrod big end width 19.95 – 20.00 —...

  • Page 537

    CLUTCH Unit: mm (in) ITEM STANDARD LIMIT Clutch lever play 10 – 15 — (0.4 – 0.6) Clutch release screw 1/2 turn back — Drive plate thickness 2.72 – 2.88 2.42 No. 1, 2 and 3 (0.107 – 0.113) (0.095) Drive plate claw width 13.85 –...

  • Page 538

    THERMOSTAT + RADIATOR + FAN + COOLANT ITEM STANDARD/SPECIFICATION NOTE Thermostat valve opening temper- Approx. 82 °C (180 °F) — ature Thermostat valve lift 8 mm (0.31 in) and over at 95 °C (203 °F) — ECT sensor resistance 20 °C Approx.

  • Page 539

    FI SENSORS ITEM SPECIFICATION NOTE CMP sensor resistance 0.9 – 1.7 kΩ CMP sensor peak voltage 0.5 V and more When cranking 142 – 194 Ω CKP sensor resistance CKP sensor peak voltage 0.5 V and more When cranking IAP sensor input voltage 4.5 –...

  • Page 540: Throttle Body

    THROTTLE BODY ITEM SPECIFICATION Bore size 44 mm I.D. No. 41G1 (For E-33), 41G0 (For the others) Idle r/min 1 150 ± 100 r/min Fast idle r/min 1 400 – 2 000 r/min (When cold engine) Throttle cable play 2.0 – 4.0 mm (0.08 –...

  • Page 541

    WATTAGE Unit: W STANDARD/SPECIFICATION ITEM E-03, 28, 33 Others ← Headlight ← ← Position/Parking light 5 × 2 ← Brake light/Taillight ← Turn signal light 21 × 4 ← License plate light ← Combination meter light ← Turn signal indicator light ←...

  • Page 542

    ITEM STANDARD LIMIT Wheel rim runout Axial — (0.08) Radial — (0.08) Wheel rim size Front 17 M/C × MT 3.50 — Rear 17 M/C × MT 6.00 — Wheel axle runout 0.25 Front — (0.010) 0.25 Rear — (0.010) TIRE ITEM STANDARD...

  • Page 543

    (8.86) Front fork oil level (without spring, — outer tube fully compressed) (3.98) Front fork oil type SUZUKI FORK OIL L01 or an equivalent fork oil — Front fork oil capacity (each leg) 510 ml — (17.2/17.9 US/Imp oz) Front fork spring adjuster 4 th groove from top —...

  • Page 544

    BATTERY HOLDER CUSHION RUBBER INSTALLATION Forward – 13 –...

  • Page 547

    Prepared by 2005 Part No. 99500-39271-03E Printed in U.S.A.

  • Page 548

    Printed in USA K5 K6...

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