Suzuki GSX-R1000 Service Manual page 440

Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
2B-9 Front Suspension:
16) Tighten the rod guide case to the specified torque.
Refer to "Rod Guide Case Tightening Torque"
(Page 2B-10).
Special tool
(B): 09940–84710 (Rod guide case wrench)
Tightening torque
Rod guide case: 90 N·m (9.0 kgf-m, 65.0 lbf-ft)
(B)
17) Pour specified fork oil up to the top of the rod guide
case.
: Fork Oil 99000–99001–SS5 (SUZUKI
FORK OIL SS-05 or equivalent)
18) Push the front fork cap, then stroke the outer tube
several times to pump out air.
NOTE
Take extreme attention to pump out the air
completely.
email: info@motomatrix.co.uk / www.motomatrix.co.uk
19) Hold the front fork vertically and adjust the oil level
using the special tool.
Special tool
(C): 09943–74111 (Front fork oil level
gauge)
Fork oil level "a"
75.0 mm (2.95 in)
" a "
20) Apply fork oil to the O-ring (13).
I947H1220035-01
CAUTION
!
Use new O-ring to prevent oil leakage.
21) Tighten the front fork cap to the specified torque.
CAUTION
!
Do not clamp the outer tube too tight.
Tightening torque
Front fork cap: 35 N·m (3.5 kgf-m, 25.5 lbf-ft)
Special tool
(A): 09941–53670 (Front fork cap socket
wrench (45 mm))
I947H1220036-01
13
I947H1220037-01
(C)
I947H1220038-01
(A)
I947H1220039-02