Suzuki GSX-R1000 Service Manual page 564

Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
5C-9 Clutch:
14) Install the spring washer seat (16) and spring washer
(17) onto the clutch sleeve hub correctly.
16
15) Apply engine oil to the clutch drive plates.
16) Insert the clutch drive plates and driven plate one by
one into the clutch sleeve hub in the prescribed
order.
NOTE
Insert the outermost No. 1 drive plate claws
"A" to the other slits "B" of clutch housing as
shown in the figure.
"B"
19
18
20 21
18. No. 2 drive plate (1 pc.)
19. No. 1 drive plate (8 pcs.)
20. No. 2 driven plate (1 pc.)
21. No. 1 driven plate (5 – 7 pcs.)
22. No. 3 driven plate (0 – 2 pcs.)
"C": Direction of outside
email: info@motomatrix.co.uk / www.motomatrix.co.uk
17
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"A"
I947H1530026-02
"C"
21 22 /
I947H1530027-01
NOTE
Two kinds of drive plate (No. 1 and No. 2) are
equipped in the clutch system, they can be
distinguished by inside diameter.
Drive plate
No. 1
No. 2
NOTE
Three kinds of the driven plate (No. 1, No. 2
and No. 3) are equipped in the clutch system,
they can be distinguished by color and
thickness.
The No. 1, No. 2 and No. 3 driven plates are 8
pcs. in total.
5 – 7 pcs. of No. 1 driven plates are used with
1 pc. of No. 2 and 0 – 2 pc(-s). of No. 3 driven
plate(-s) as a set. The No. 3 driven plate(-s)
should be installed in pressure plate side.
Driven plate Thickness
No. 1 2.3 mm (0.09 in)
No. 2 2.3 mm (0.09 in) Gray (Heat treated)
No. 3 2.6 mm (0.10 in)
17) Install the pressure plate (23).
NOTE
When install the pressure plate, fit the
convex part "D" of the pressure plate onto
the concave part "E" of the clutch sleeve
hub.
"E"
18) Install the clutch springs and set bolts.
I.D.
112 mm (4.41 in)
122.5 mm (4.82 in)
Color
Silver
Silver
"D"
23
I947H1530028-02