Starter Torque Limiter Inspection; Starter Clutch Removal And Installation - Suzuki GSX-R1000 Service Manual

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Starter Torque Limiter Inspection

Refer to "Starter Torque Limiter Removal and
Installation" (Page 1I-9).
CAUTION
!
• Do not attempt to disassemble the starter
torque limiter.
• The starter torque limiter is available only
as an assembly part.
1) Hold the starter torque limiter with the special tools
and vise.
Special tool
(A): 09930–73170 (Starter torque limiter
holder)
(B): 09930–73181 (Starter torque limiter
socket)
2) Turn the starter torque limiter with a torque wrench
and check the slip torque. If the slip torque is not
within the specification, replace the starter torque
limiter with a new one.
Starter torque limiter slip torque
Standard: 20.6 – 36.3 N⋅m (2.06 – 3.63 kgf-m, 15.0
– 26.0)
(B)

Starter Clutch Removal and Installation

Removal
1) Remove the clutch cover. Refer to "Clutch Removal"
in Section 5C (Page 5C-5).
2) Remove the washers (1), starter idle gear No. 1 (2)
and No. 2 (3).
2
3
email: info@motomatrix.co.uk / www.motomatrix.co.uk
3) Remove the starter idle gear No. 2 bearing (4), shaft
B947H11906013
4) Hold the starter clutch with the special tool and
5) Remove the CKP sensor rotor (7) and starter clutch
(A)
I947H1190031-01
Installation
B947H11906009
Installation is in the reverse order of removal. Pay
attention to the following points:
• Install the washer (1) to the crankshaft.
1
I947H1190018-01
(5) and washer (6).
4
6
5
remove the starter clutch bolt.
CAUTION
!
Make sure that the pawls of the special tool
are inserted into the holes of the starter
clutch.
Special tool
(A): 09930–40113 (Flywheel rotor holder)
assembly.
(A)
1
Starting System: 1I-10
I947H1190019-02
7
I947H1190020-02
I947H1190021-01