BOMBARDIER 1982 Shop Manual page 68

SECTION 02 ENGINE
SUB-SECTION 03
(3n
ENGINE TYPE)
1. Injection oil tank
2. Support
3. Grommet
4. Male connector
5. Gasket
6. Oil tank cap
7. Retainer rod
B. External tooth lockwasher
114
9. Hexagonal washer head taptite screw M6 x 30
10. Retaining washer
11. Hexagonal elastic stop nut
12. Oil line 1.5" (38 mm)
12. Oil line 1.5" (38 mm)
13. Oil line 13" (330 mm)
13.
Oil line
13"
(330 mm)
14. Spring clip (3)
14. Spring clip (3)
15. Spring clip
15. Gear clamp
16. Filter
17. Oil pump mounting flange
lB. Oil pump
19. Washer
6.2 (2)
20. Oil pump gear
27
teeth
21. Lock nut
6 mm
22. Locwasher
5 (2)
23. Cylindrical slotted screw M5 x
16 (2)
24. Ball bearing
25. Gear 9 teeth
26. Oil banjo gasket (4)
27. Banjo(2)
2B. Banjo bolt (2)
29. Oil line
325
mm 03")
29. Oil line 300 mm 02")
30. Oil line 325 mm 03")
30. Oil line 360 mm 04
114")
31. Clamp (4)
32. Taptite screw M5 x
16 (4)
33. Rubber ring
34. Retainer
35. O'ring
36. Plate
37. Screw with lockwasher (B)
38. Stop pin
39. Gasket
40. Cam casing plate
41 . Washer
42. Hexagonal head screw M6 x 7
43. Spring
44. Washer
45. Lever
46. Lockwasher 6
47. Hexagonal nut 6 mm
48. Seal
49. Gasket set
50. Oil
Parts in illustration marked w ith
*
are not available as
~pare
parts .
PAGE 68
CLEANING
Clean all metal components in a non-ferrous metal clean-
er.
DISASSEMBL Y
O
NOTE: Some oil pump components are not avail-
able as single parts.
@@To remove retaining nut, lock gear in place using
no. 420 876 690 tool.
PI N 420876690
Gear holder
@@To remove bearing, heat@mounting flange to ap-
proximately 175°-200°C (350°-400° F) using a propane
torch. Then strike cover on hard flat surface and bearing
will fallout.
•
WARNING: Always wear protective gloves, to avoid
burns while handling cover.
ASSEMBLY
@ @To install bearing, use a press to push bearing in
mounting flange.
@At gear assembly, apply a light coat of grease on gear
teeth .
@@
Always check for spring clip and clamp tightness.
_ @@CAUTION: On electric start models, it is re-
". commended to install black rubber lines (PIN 414
2867
(0)
that will not be altered by battery fumes.