BOMBARDIER 1982 Shop Manual page 242

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SECTION 03 TRANSMISSION
SUB-SECTION 03 (DRIVE PULLEY)
INSTALLATION
Clean crankshaft extension using fine steel wool and a
clean cloth.
_
CAUTION: When installing drive pulley on engine,
. . reference mark on inner half, outer half and gover-
nor cup must be in line.
Lock crankshaft in position as explained in removal proce-
dure.
Make sure crankshaft is rotated 45° counterclock-
wise from T.D.C. position and that cylinder is completely
filled with a starter rope or use crankshaft locking tool.
Install inner half on crankshaft extension then position
outer half assembly on fixed half spuare shaft.
_
CAUTION: Be careful when installing outer half
". assembly on square shaft of drive pulley to avoid
scratches on "Duralon" bushing caused by square shaft
edge.
0)
@l
lnstali governor cup making sure that the shaft end
rests in governor cup seating
.
Position cap screw with a
new locking tab then torque to 85 N.m (63 ft-Ibs).
_
CAUTION:
Incorrect seating of shaft end in gover-
. . nor cup can cause crankshaft
bending.
When pul-
ley is completely assembled always measure distance of
both pulley halves to make sure that the pulley is properly
installed. Distance must be 76 mm (3").
Push on outer
half towards
governor cup
to remove
all possible slack
when measuring
CD
Lift rear of vehicle off the ground. Install drive belt and
pulley guard then start engine and apply throttle and
brake,
2-3 times. Stop engine and retorque cap screw.
Bend one side of locking tab over governor bolt.

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