BOMBARDIER 1982 Shop Manual page 47

Cut the four wires as close as possible to the coil
bo.dy .
To pass new coil wires in harness, tape the old
wires to the end of new wires and pull them through
the harness protector tube .
Insert the new wires into the old connector housing
and install connectors.
Insert
new wires - - . -
- - - . ==.:r-.....
~~~~
_ CAUTION: Replace the old wires in the connector
. " with the same color coded new wires.
Install a new receptacle connector to the black/yel -
low striped wire.
To install the ground connector of the armature
plate, tape the new black lead to the old one and
pull it under the lighting coil with the old wire.
Solder an eye connector to the lead and fasten it under
the wire retaining clip.
.----
.~~IIIJ
I
I
I
I
I
I
,
I
Eye connector
Wire retaining clip
~~
To install the new coil on the armature plate, remove
the shipping nuts from the coil and apply Loctite
242 blue (medium strength) to screws
8)
before as-
sembly.
_ CAUTION: Before reinstalling the magneto, re-
. " move the loose epoxy from harness.
• @To replace lighting coil:
Heat the armature plate around the screw holes to
break the Loctite bond (200°Fl.
Heat
Protect harness
from flame
9
1
CAUTION: Protect harness from flame.
SECTION 02 ENGINE
SUB-SECTION 02 (277 ENGINE TYPE)
Remove screws (use Phillips no. 3 screwdriver).
Remove the wire retaining clip from armature plate.
Pull out protector tubes and unsolder the splice con-
nectors.
Solder the yellow wire in the harness to the white
tube protected wire of the coil.
Solder the yellow/black striped wire in the harness
to the black tube protected wire of the coil.
White protector with
yellow wire of harness
Black protector with
yellow/black wire of harness
@
Position protector tubes over connections.
®
Prior to assembly, apply "Loctite 242" (blue,
medium strength).
Fasten retaining clip onto protector tubes.
The ground terminal from generating coil must be fast-
ened under this clip.
_ CAUTION: Before reinstalling magneto, remove
. " the loose epoxy from harness.
ASSEMBLY
Clean crankshaft extension (taper).
Apply "Loctite 242" on taper.
Position key and magneto housing on crankshaft.
@Clean nut threads and apply "Loctite 242" (blue.
medium strength) before tightening nut to 85 N-m
(63 ft-Ibsl.
®
@ @
®
At reassembly coat all electric connec-
tions with dielectric of lithium grease to prevent
corrosion or moisture penetration .
_ CAUTION: Do not use silicone sealant, this pro-
." duct will corrode contacts.
PAGE 47