BOMBARDIER 1982 Shop Manual page 115

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To pass new coil wires in harness, tape the old
wires to the end of new wires and pull them through
the harness protector tube
Insert the new wires into the old connector housing
and install connectors
Insert
new wires - - . . -
- . . . =.,.c:r-......
_ CAUTION: Replace the old wires in the connector
Y
with the same color coded new wires.
Install a new receptacle connector to the red/black
striped wire
Install the ground connector to the armature plate
as illustrated
Solder
To install the new coil on the armature plate, remove
the shipping nuts from the new coil and apply Loc-
tite 242 (blue, medium strength) to screws
®
before assembly
_ CAUTION: Before reinstalling the magneto, re-
Y
move the loose epoxy from harness .
• CD
To replace lighting coil:
Heat the armature plate around the screw holes to
break the Loctite bond (200°F)
Protect harness
from flame
SECTION 02 ENGINE
SUB-SECTION 05 (464 ENGINE TYPE)
~
CAUTION: Protect harness from flame.
Remove screws (use Phillips no . 2 or suitable flat
screwdriver)
Pull out protector tubes and unsolder the splice
connectors
Solder the two yellow wires in the harness to the
leads of the lighting coil
Position protector tube over connection.
Tie wires to the coil as illustrated
®
Prior to assembly, apply "Loctite 242" (blue,
medium strength)
_ CAUTION: Before reinstalling magneto remove
Y
the loose epoxy from harness.
ASSEMBLY
Clean crankshaft extension taper
Apply "Loctite 242" (blue, medium strength) on
taper
Position key and magneto housing on crankshaft
@
Clean nut threads and apply "Loctite 242"
before tightening nut to 95 N-m (70 ft-Ibs)
@'@ @
®
At reassembly coat all electric connec-
tions with dielectric of lithium grease to prevent
corrosion or moisture penetration
_ CAUTION: Do not use silicone sealant, this pro-
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duct will corrode contacts.
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