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Remove screws (use Phillips no.
2
or suitable flat
screw driver)
Cut the four wires
as
close
as
possible to the coil
body
To pass new
coil
wires in harness, tape the old
wires to the
end of
new
wires and
pull them through
the harness protector tube
Insert the new wires into the old
connector
housing
and install connectors
Insert
new wires
==:::S!~i
~~~~
_
CAUTION:
Replace
the old
wires
in
the
connector
. .
with
the same color coded
new wires.
Install
a new
receptacle connector to the
black/yel-
low striped wire
To install the ground connector of the
armature
plate, tape the new black lead to the old
one and
pull it under the lighting coil with the old
wire
Solder
an
eye
connector to the lead
and
fasten it under
the wire retaining clip
.
.
----
I
I
I
I
I
,
•
,
I
Eye
connector
To install the new
coil
on the
armature plate,
remove
the shipping nuts from
the coil
and apply
Loctite
242
(blue, medium
strength)
to screws
0
before
assembly
~
CAUTION: Before
reinstalling the magneto, re-
. .
move the
loose
epoxy from harness.
SECTION 02 ENGINE
SUB-SECTION
03 (377
ENGINE TYPE)
•
®
To
replace lighting
coil
:
Heat the
armature
plate
around
the
screw
holes to
break
the
Loctite
bond (200°F)
Heat
Protect
harness
from flame
~
CAUTION: Protect
harness from flame.
Remove screws
(use
Phillips
no.
3
screwdriver)
Remove the wire retaining clip from armature plate
Pull out
protector tubes and unsolder the splice
con-
nectors
.
Solder
the yellow wire in the harness
to
the white
tube protected wire
of
the coil
Solder
the yellow/black
striped
wire in the harness
to the black tube protected wire
of
the coil
White protector with
yellow wire of harness
Black protector with
yellow/black
wire of harness
@
Position
protector tubes over connections
®
Prior
to
assembly,
apply "Loctite
242"
(blue,
medium
strength)
Fasten retaining clip onto protector tubes
PAGE
63
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