BOMBARDIER 1982 Shop Manual page 149

c
Remove screws (use Phillips no . 2 or suitable flat
screw driver) .
Cut the four wires as close as possible to the coil
body.
To pass new coil wires in harness, tape the old
wires to the end of new wires and pull them through
the harness protector tube.
Insert the new wires into the old connector housing
and install connectors.
Insert
new wires - - _ R
_ CAUTION: Replace the old wires in the connector
. . with the same color coded new wires.
Install a new receptacle connector to the
black/yellow striped wire.
To install the ground connector to the armature
plate, tape the new black lead to the old one and
pull it under the lighting coil with the old wire.
Solder an eye connector to the lead and fasten it under
the wire retaining clip .
.
----
•
I
I
, ,
•
I
,
'---
Eye connector
To install the new coil on the armature plate, remove
the shipping nuts from the new coil and apply Loc-
tite 242 (blue, medium strength) to screws
8)
be-
fore assembly.
_ CAUTION: Before reinstalling the magneto, re-
. . move the loose epoxy from harness.
SECTION 02 ENGINE
SUB-SECTION 06 (503 ENGINE TYPE)
• ®
To replace lighting coil:
Heat the armature plate around the screw holes to
break the Loctite bond (200° F) .
Hea t
Protect harness
from flame
~
CAUTION: Protect harness from flame.
Remove screws (use Phillips no. 3 screwdriver).
Remove the wire retaining clip from armature plate.
Pullout protector tubes and unsolder the splice
connectors.
Solder the yellow wire in the harness to the white
tube protected wire of the coil
Solder the yellow/black striped wire in the harness
to the black tube protected wire of the coil.
White protector with
yellow wire of harness
Black protector with
yellow/ black wire of harness
@
Position protector tubes over connections.
®
Prior to assembly , apply "Loctite 242" (blue,
medium strength).
Fasten retaining clip onto protector tubes.
PAGE 147