Pinion Replacement Procedure; Checking Output Carrier Pinion End Play; Checking Reaction Carrier Pinion End Play; Removing Planet Pinion Pin - Pontiac Grand Prix Service Manual

1969
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TURBO HYDRA-MATIC-M-40
7E-41
6. Check reaction camer pinion end play. Should be
.009"-.024" (Fig. 7E- 1 17).
7. Inspect roller clutch for damaged members.
8. Inspect roller clutch cage for damage.
9. Inspect front internal gear (output carrier) for
damaged teeth.
10. Inspect output camer pinions for damage, rough
bearings or excessive tilt.
11. Check output camer pinion end play. Should be
.009"-.024" (Fig. .7E- 1 18).
12. Inspect parking pawl lugs for cracks or damage.
13. Inspect output locating splines for damage.
,14. Inspect front internal gear ring for flaking.
PINION REPLACEMENT PROCEDURE
(Reaction Camer Shown)
1. Support camer assembly on its front face.
2. Using a 1/2" diameter drill, remove stake marks
from end of the pinion pin or pins to be replaced. This
will reduce the probability of cracking the carrier when
pinion pins are pressed out.
CAUTION: Do not allow drill to remove any stock from
the carrier as this will weaken the part and future failure
would be probable.
3. Using a tapered punch, drive or press pinion pins
out of camer (Fig. 7E-119).
4. Remove pinions, thrust washers and roller needle
bearings.
5. Inspect pinion pocket thrust faces for burrs and
remove if present.
s
Fig. 7E-117 Checking Reaction Carrier Pinion End
Play
Fig. 7E-118 Checking Output Carrier Pinion End Play
6. Install eighteen (18) needle bearings into each
pinion, using petrolatum to hold bearings in place. Use
pinion pin as guide (Fig. 7E-120).
7. Place a bronze and steel washer op each side of
pinion so steel washer is against pinion and hold them
in place with petrolatum.
8. Place pinion assembly
ih
position in camer and
install a pilot shaft through rear face of assembly to
hold parts in place.
9. Drive a new pinion pin into place while rotating
pinion from front, being sure that headed end is flush
or below face of carrier (Fig. 7E-121).
10. Place a large punch in a bench vise to be used as
an anvil while staking opposite end of pinion pin in
three places.
NOTE: Both encis of pinion pins must lie below face of
carrier or interfeence may occur.
Fig. 7E-119 Removing Planet Pinion Pin

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