Caliper Removal; Caliper Installation; Disc Inspection / Replacement - Polaris GENERAL 2016 Service Manual

10. If additional adjustment is needed, the cable can be
adjust on the parking brake handle side jam nut

CALIPER REMOVAL

CAUTION
Do not get oil, grease, or fluid on the parking brake
pads. Damage to or contamination of the pads may
cause the pads to function improperly.
IMPORTANT
Be sure the parking brake is not engaged.
1. Remove the clip pin and pin
brake cable.
2. Remove the two fasteners
brake caliper mount / shift cable bracket.
3. Lift the parking brake caliper off the brake disc and
remove it from the vehicle.
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.

CALIPER INSTALLATION

r
.
1. Install the parking brake caliper over the brake disc.
2. Install and tighten the two caliper mount / shift cable
3. Install the cable, pin and clip pin
q
from the parking

DISC INSPECTION / REPLACEMENT

Measure the brake disc with a micrometer. If the
thickness of the disc is less than specified, replace the
brake disc.
w
retaining the parking
1. Remove the parking brake caliper from the disc.
2. Using a 1/2" socket and ratchet, remove the brake
3. Remove the disc from the transmission shaft.
Align the caliper mounting sleeves with the holes in
the mount bracket.
w
bracket fasteners to specification.
TORQUE
Parking Brake Caliper Mount Bracket Bolts: 37 lb-ft (50
Nm)
brake for proper function.
disc retaining bolt and flat washer.
BRAKE SYSTEM
q
. Test the park
9
9.55