Caliper Removal; Caliper Installation; Disc Inspection / Replacement - Polaris RZR 900 2017 Service Manual

CALIPER REMOVAL

CAUTION
Do not get oil, grease, or fluid on the parking brake
pads. Damage to or contamination of the pads may
cause the pads to function improperly.
IMPORTANT
Be sure the parking brake is not engaged.
1. Remove the clip pin and pin
brake cable.
2. Remove the two fasteners
brake caliper mount / shift cable bracket.
3. Lift the parking brake caliper off the brake disc and
remove it from the vehicle.
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.

CALIPER INSTALLATION

1. Install the parking brake caliper over the brake disc.
2. Install and tighten the two caliper mount / shift cable
q
from the parking
3. Install the cable, pin and clip pin
w
retaining the parking

DISC INSPECTION / REPLACEMENT

Measure the brake disc with a micrometer. If the
thickness of the disc is less than specified, replace the
brake disc.
1. Remove the parking brake caliper from the disc.
2. Using a 1/2" socket and ratchet, remove the brake
3. Remove the disc from the transmission shaft.
Align the caliper mounting sleeves with the holes in
the mount bracket.
w
bracket fasteners to specification.
TORQUE
Parking Brake Caliper Mount Bracket Bolts:
37 lb-ft (50 Nm)
brake for proper function.
disc retaining bolt and flat washer.
BRAKE SYSTEM
q
. Test the park
10
10.13