Transmission Service; Transmission Removal - Polaris GENERAL 2016 Service Manual

TRANSMISSION

TRANSMISSION SERVICE

TRANSMISSION REMOVAL

Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this
procedure. Always wear eye protection.
1. Disconnect the (-) negative battery cable from the
battery.
2. Remove the rear cargo box from the vehicle. Refer to
"Cargo Box Removal"page
3. Raise and support the vehicle.
4. Remove the front propshaft. Refer to "Front
Propshaft Removal
procedure.
5. Remove both rear drive shafts from the transmission.
Refer to "Rear Drive
procedure.
6. Remove the outer clutch cover, drive and driven
clutch and inner clutch cover. Refer to PVT
Disassemblypage
CAUTION
Be sure to use the correct Drive Clutch Puller:
2872085) to prevent damage to crankshaft.
7. Disconnect the harness from the T-MAP sensor (A),
ETC (B), fuel injectors (C), rear differential relay and
solenoid (D). Remove the five plastic tie straps (E)
retaining the harness to the intake plenum.
6.10
DANGER
procedure.
/ Installation"page
Shaft Removal"page
procedure.
8. Disconnect CPS (F), vehicle speed sensor (G), ECT
sensor (H) and transmission switch (I). Remove the
tie straps (J) retaining
transmission.
9. Remove the vent line (K) from the transmission fitting.
10. Disconnect the transmission shift cable (L) by
removing the clip (M) and sliding the washer and shift
cable off the bellcrank.
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
the harness to the
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