Fuel Tank Service; Fuel Line Replacement; Fuel Tank Removal - Polaris GENERAL 2016 Service Manual

Table of Contents

FUEL TANK SERVICE

Always wear safety goggles when working with high

pressure or flammable fluids. Failure to do so could

result in serious injury or complications.

1. Move PFA cover

to access fuel line.

2. Place a shop towel around the fuel line to catch any

dripping fuel.

3. If removing either end of supply line

while moving green connector out to release the line.

See Fuel Line Quick Connect Removalpage 4.23.

4. Pull on the fuel line for removal.

5. To install the line, verify the connections are clean

and free of debris.

6. Place the fuel line back over the fitting and slide the

green connector locking mechanism back into place.

Verify the connector tabs snap back into place.

7. Be sure fuel line is routed and retained properly.

8. Ensure PFA cap is fully seated over PFA nut.

Syphon as much fuel from the tank as possible before

Always wear safety goggles when working with high

pressure or flammable fluids. Failure to do so could

1. Remove the seats and access panels.

2. Disconnect the negative and positive battery cables

3. If equipped, pull up the rubber fuel pump cover when

, pull open tabs

9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual

attempting to remove it from the vehicle.

result in serious injury or complications.

from the battery, located under the driver's seat.

Remove the bolt retaining the battery bracket and

remove the battery from the vehicle.

disconnecting the fuel line and electrical connectors.

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