Polaris GENERAL 2016 Service Manual page 17

CHAPTER 8 — STEERING / SUSPENSION
PART DESCRIPTION
Ball Joint Pinch Bolts
Control Arm Fasteners
(Front)
Control Arm Inner
Fasteners M12 (2016–
2018) (Rear)
Control Arm Outer
Fasteners Outer (Rear)
Control Arm Inner
Fasteners M10 (2019)
(Rear)
Power Steering Unit
Cover Fasteners
Power Steering Unit
Fasteners
Power Steering Unit
Mount Fasteners
Shock Mounting
Fasteners
Stabilizer Bar Link
Fasteners (Front)
Stabilizer Bar Link
Fasteners (Rear)
Stabilizer Bar Mount
Fasteners
Steering Rack Fasteners
Steering Shaft Pinch Bolt
(Upper)
Steering Shaft to Power
Steering Pinch Bolt
(Lower)
Steering Shaft to Rack
Pinch Bolt (Lower)
Steering Tilt Assembly
Fasteners
Steering Wheel Nut
Tie Rod Jam Nut
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
TORQUE
SPECIFICATION
42 lb-ft (57 Nm)
42 lb-ft (57 Nm)
40 lb-ft (54 Nm) + 90°
40 lb-ft (54 Nm) + 180°
40 lb-ft (54 Nm)
7 lb-ft (10 Nm)
30 lb-ft (41 Nm)
18 lb-ft (24 Nm)
20 lb-ft (27 Nm) + 90°
20 ft-lbs (27 Nm)
42 lb-ft (57 Nm)
42 lb-ft (57 Nm)
16 lb-ft (20 Nm)
30 lb-ft (41 Nm)
30 lb-ft (41 Nm)
48 lb-ft (65 Nm)
40 lb-ft (54 Nm)
65 lb-ft (88 Nm)
15 lb-ft (20 Nm)
GENERAL INFORMATION
CHAPTER 9 — BRAKE SYSTEM
PART DESCRIPTION
ABS Bracket Mount
(INTL)
ABS Sensor Fastener
(INTL)
ABS HECU Flare Fitting
(INTL)
ABS HECU Mounting
Fasteners (INTL) three fasteners to 1.8 lb-
Step 2: Torque all three
Step 3: Torque all three
ABS HECU M12 Banjo
Bolts (INTL)
ABS Sensor Mount(INTL)
Brake Disc Mounting
Bolts
Brake Line Banjo Bolts
Brake Pedal Shoulder
Bolt
Brake Scraper Fasteners
Caliper Bleeder Screw
Caliper Mounting Bolts
(Front)
Caliper Mounting Bolts
(Rear )
Junction Block Fasteners
Master Cylinder Mounting
Fasteners
Parking Brake Caliper
Fasteners (INTL)
TORQUE
SPECIFICATION
22 lb-ft (30 Nm)
8 lb-ft (11 Nm)
15 lb-ft (20 Nm)
Step 1: Pre torque all
ft (2 Nm)
fasteners to 3 lb-ft (4
Nm)
fasteners to 4 lb-ft (5.4
Nm)
30 lb-ft (41 Nm)
5 lb-ft (7 Nm)
18 lb-ft (24 Nm)
15 lb-ft (20 Nm)
13 lb-ft (18 Nm)
9 lb-ft (12 Nm)
4 lb-ft (5.4 Nm)
30 lb-ft (41 Nm)
46 lb-ft (62 Nm)
35 in-lbs (4 Nm)
22 lb-ft (30 Nm)
37 lb-ft (50 Nm)
1.11
1