Headlight Removal; Headlight Installation - Polaris GENERAL 2016 Service Manual

ELECTRICAL
5. Install the harness onto the new headlight bulb.

HEADLIGHT REMOVAL

1. Disconnect the harness from the bulb. Be sure to pull
on the connector, not on the wiring.
2. Remove the three headlight mounting screws
three adjustment preload springs .
3. Carefully lift and remove headlight assembly from the
bumper.
11.78

HEADLIGHT INSTALLATION

1. Install the headlight adjustment springs
front bumper mounting bosses.
2. Insert the three headlight mounting screws
headlight assembly mounting holes.
3. Maneuver the headlight assembly into position. Be
q
and
sure all three headlight springs and mounting screws
are properly aligned with mounting bosses
front bumper.
4. Fully tighten all three headlight screws until the
headlight assembly is fully seated. Back headlight
mounting screws off 1/8-1/4 in (2-3 turns).
5. Connect
headlight assembly.
6. Adjust headlight position. Refer to "Headlight
Adjustmentpage 11.77" procedure.
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
headlight electrical connector
© Copyright Polaris Industries Inc.
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