Pvt Assembly - Polaris GENERAL 2016 Service Manual

PVT ASSEMBLY

1. Inspect inner clutch cover. Replace if cracked or
damaged.
2. Inspect the seal on the transmission input shaft.
Replace if damaged.
3. Inspect inner clutch cover seal
Replace if cracked, torn or damaged.
4. Apply silicone around all seven screw holes on the
inner clutch cover.
IMPORTANT
DO NOT apply silicone on drive and driven shaft
inner cover donuts.
5. Install and properly align the inner clutch cover. Be
sure the fuel line, vent line and battery cables are
properly routed through the guard plate
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
6. Install the protective cover and the fasteners that
secure the cover to the top of the inner PVT cover.
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(engine side).
7. Install the four inner clutch cover bolts and washers
that retain the cover to the transmission. Torque bolts
to specification.
8. Install the three inner clutch cover bolts and washers
that retain the cover to the engine. Torque bolts to
specification.
9. Clean the splines inside the driven clutch and on the
transmission input shaft.
10. Apply a light film of grease to the splines on the shaft.
11. Install the driven clutch, washer and retaining bolt.
w
.
Torque to specification.
12. Clean the end of the taper on the crankshaft and the
tapered bore inside the drive clutch.
13. Install the drive clutch onto the engine.
PVT SYSTEM
TORQUE
Inner Clutch Cover Bolts:
10 lb-ft (14 Nm)
TORQUE
Driven Clutch Retaining Bolt:
43 lb-ft (61 Nm)
5
5.13