Periodic Maintenance Chart - Polaris GENERAL 2016 Service Manual

MAINTENANCE

PERIODIC MAINTENANCE CHART

ITEM
▶ E Air Filter
▶ ■ Brake Pad Wear
Battery
Fuel System
Front Gearcase Fluid
▶ (Demand Drive - Extreme
Use)
Front Gearcase Fluid
▶
(Demand Drive)
Transmission Fluid (AGL)
▶
Engine Oil / Filter Change
▶ E
(Break-In)
▶ General Lubrication
Shift Linkage
■ Steering
▶
Front / Rear Stabilizer Bars
■
Throttle Pedal
Throttle Body Intake Ducts/
Flange
Drive Belt
Cooling System
▶
Radiator
Engine Oil Lines/Fasteners
▶
2.8
MAINTENANCE INTERVAL
(WHICHEVER COMES
FIRST)
MILES
HOUR- CALEN-
(KM)
S DAR
- Weekly
Monthly 100 (160) Inspect periodically
10 H
Monthly 200 (320) Check terminals; clean; test
25 H
Monthly 200 (320)
25 H
25 H 1 M
25 H 1 M
25 H 1 M
- 500 (800) Perform break-in oil / filter change
25 H
500 (800) Lubricate all fittings, pivots, cables, etc.
50 H 3 M
500 (800) Inspect, lubricate, adjust
50 H 6 M
500 (800) Lubricate
50 H 6 M
500 (800) Lubricate and inspect bushings
50 H 6 M
500 (800) Inspect for free movement; replace pedal as
50 H 6 M
500 (800) Inspect duct for proper sealing/air leaks
50 H 6 M
500 (800) Inspect; adjust; replace as needed
50 H 6 M
500 (800)
50 H 6 M
500 (800) Inspect; clean external surfaces
50 H 6 M
1000
50 H 6 M
(1600)
REMARKS
- Inspect; replace as needed
Inspect; cycle key to pressurize fuel pump; check
lines and fittings for leaks and abrasion
Change fluid every 25 hours if subjected to
-
extreme use
- Initial fluid level inspection; add lubricant if needed
- Initial fluid level inspection; add lubricant if needed
needed
Inspect coolant strength seasonally; pressure test
system yearly
Inspect for leaks and loose fittings
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.