Polaris GENERAL 2016 Service Manual page 690

[2019 GENERAL] HARNESS-CHASSIS,WNCH,DRIVE,CRW
FILE NAME: 2414383.RSD
WIRE COLOR LEGEND
BG BEIGE (TAN)
E = ENGINE GROUND
BK
BLACK
BU LIGHT BLUE
SEAT BELT SWITCH
DB DARK BLUE
C = CHASSIS GROUND
BN BROWN
GY GRAY
GN LIGHT GREEN
NC = SWITCH NORMALLY CLOSED
DG DARK GREEN
OG ORANGE
NO = SWITCH NORMALLY OPEN
PK PINK
RD RED
SEAT
HARNESS: 2414383-02 270K
VT VIOLET (PURPLE) +
BELT
14V
WH WHITE SWITCH
-
YE YELLOW
SHEET NO. 1 OF 2
CL CLEAR
TWO WIRE COLORS ARE SHOWN 187K
WITH MAIN/TRACE COLORS. DRAWN BY
EXAMPLE:RD/YE = RED WITH
YELLOW TRACE.
B A
WINCH CONTACTOR
GF1G BN
W001 BK
RC3F OG/WH
W101 DG
SPLICE,LED #1 (CATHODE BLACK)
LED LIGHT #1
(P/N 2413217) LED 1 (CATHOD) BK 1 2 GF1CD BN
SPLICE,LED #1 (ANODE RED)
LED 1 (ANODE) RD 1 2 RC3CD OG/DG
SPLICE,LED #3 (CATHODE BLACK)
LED LIGHT #3
LED 3 (CATHOD) BK 1 2 GF1CD BN
(P/N 2413217)
GF1CB BN
SPLICE,LED #3 (ANODE RED)
LED 3 (ANODE) RD 1 2 RC3CD OG/DG
RC3CB OG/DG
SPLICE,LED #5 (CATHODE BLACK)
LED LIGHT #5
LED 5 (CATHOD) BK 1 2 GF1CB BN
(P/N 2413217)
GF1C BN
SPLICE,LED #5 (ANODE RED)
LED 5 (ANODE) RD 1 2 RC3CB OG/DG
RC3C OG/DG
BRAKE PRESSURE
SWITCH
30A OG
RED RD/DB
TAILLIGHT HARNESS
GR14 BN
E150 OG/BK
E113 OG
RC6A RD/YE
RH HEADLIGHT
S8B YE
GF1E BN
20LB DG
(P/N 2412334)
LH HEADLIGHT
S8C YE
GF1F BN
20LC DG
(P/N 2412333)
BN/WH
12%%185
GY E246 BN/WH
11 VOLTS MIN.
TO POWER
HUB COIL
AWD/ADC HUB COIL
FAN
MOTOR
RF1 OG/BK
GR30 BN
B5B RD
WIRE ENTRY VIEW
B5B RD
B4B1 RD
B4B1 RD
10 9
1 3
1 2 3 4 5 6
WINCH SWITCH
POS 1
(P/N 4015688)
(ON)
POS 2
POWER STEERING ASSEMBLY (P/N 2411224)
2 (ON)
EPS POWER (A) POS 3
1 2 3 4 5 6
(ON)
PIN FUNCTION POS 1
A BATTERY (+) (ON) +8 1 3 4 6
POS 2
B BATTERY (-)
(OFF)
HEADLIGHT SWITCH
POS 3
EPS SENSOR (B) (P/N 4014069)
(ON)
PIN FUNCTION -7 2 5
1 ENGINE RPM (NEG. REF)
2 ENGINE RPM
7 4 5 6 9 7 4 5 6
3 IGNITION SIGNAL
4 CAN BUS LOW 8 1 2 3 10 8 1 2 3
5 VEHICLE SPEED
A 6 VEHICLE SPEED (NEG. REF)
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7
B
7 EPAS SYSTEM FAULT SIGNAL
8 CAN BUS HIGH
A B
3 4 8
SPLICE,LIGHTS B+
RC6A RD/YE 1 2 RC6B RD/YE
RC6 RD/YE
SPLICE,BRAKE
30A OG 1 2 30B OG
E135 OG
SPLICE,IGNITION POWER
REF RD/DB 2 1 CO2_2 RD
SPLICE,HIGH BEAM
S8B YE 1 2 S8A YE
S8C YE S8D YE
SPLICE,LOW BEAM
20LB DG 1 2 20LA DG
20LC DG
SPLICE,EFI B+ #1
REF RD/DB RE155 RD/DB
REJ RD/DB RE156 RD/DB
REA RD/DB 1 2 REH RD/DB
RED RD/DB REC DB
REG RD/DB REB DB
SPLICE,EFI B+ #2
REG RD/DB
REG1 RD/DB 1 2 REE RD/DB
REG3 RD/DB REK RD/DB
REG2 RD/DB
SPLICE,DRIVE
RC4B RD/DG 1 2 RC4C RD/DG
RC4A RD/DG
SPLICE,B+ UNSWITCHED FUSED #1
B4C1 RD/WH 1 2 B4C3 RD/WH
B4C2 RD/WH
SPLICE,CHASSIS
RC1 RD/DG 1 2 RC2 RD/DG
RC3 RD/DG RC4 RD/DG
SPLICE,CPS SHIELD
GCPS BN 1 2 CO1_3 SHLD CO1_3 SHLD
SPLICE,EFI
B4C RD 1 2
B4B RD
1 2 3 4
1 2 3 F E D C B A
TANK LEVEL RESISTANCE (%%185)
1 PIN FUNCTION
FULL 100%%p2%%185
N A APS SIGNAL 1
3
EMPTY 450%%p4.5%%185
S
B GROUND 1
2
C VCC 1 (5V) PIN FUNCTION
D VCC 2 (5V) 1 FUEL LEVEL SENSOR "+"
CRANK POSITION
SENSOR E GROUND 2 2 FUEL LEVEL SENSOR "-"
(P/N 2411719) F APS SIGNAL 2 3 FUEL PUMP "+"
4 FUEL PUMP "-"
THROTTLE SENSOR
(P/N 4015711)
FUEL PUMP (P/N 2521560)
8 7
1 3
INSTRUMENT CLUSTER (P/N 3280622) KEY SWITCH
(P/N 4012165)
AWD/TURF SWITCH
PIN FUNCTION PIN FUNCTION
(P/N 4014611)
1 2 A B C D E F
1 CAN HIGH 9 -
OFF
2 CAN LOW 10 TRAILER TURN SIGNAL
7 2 ON
3 SWITCHED POWER (+) 11 ANALOG FUEL LEVEL INPUT
1 2 3 4 5 6 START
4 CONSTANT POWER (+) 12 BLACKOUT MODE INPUT
POS 1
5 GROUND 13 -
(ON)
6 LEFT TURN SIGNAL INPUT 14 -
POS 2
7 RIGHT TURN SIGNAL INPUT 15 ACCY AIR TEMP INPUT
2 (OFF)
POS 3 8 HIGH BEAM SWITCH INPUT 16 -
(ON)
7 4 5 6
8 1 2 3
8 1 2 3 4 5 6 7 8
A B C D E F
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
2 4 6 8 10 12 14 16
1 3 5 7 9 11 13 15
SPLICE,KEY ACCESSORY
RC3F OG/WH
RC3E OG/WH 1 2 RC3B OG/WH
RC3C OG/DG
RC3A OG/WH
SPLICE,B+ UNSWITCHED FUSED #2
B4C31 RD/WH
B4C3 RD/WH 1 2 B4C32 RD/WH
B4C33 RD/WH
SPLICE,R/S B+ #1
K06 OG K03 OG
K05 OG 1 2 K01 OG
K02 OG K04 OG
SPLICE,R/S B+ #2
K02A OG
K02 OG 1 2 K116 OG
KO2C OG KO2B OG
SPLICE,CAN LOW
C3L DG
C4L DG 1 2 C2L DG
C1L DG
SPLICE,CAN HIGH
C3H YE
C4H YE 1 2 C2H YE
C1H YE
SPLICE,SHIELD
1 2 GR11 BN
CO2_4 SHLD
B4A RD
A B
1 2 3 4
PTO FUEL INJECTOR MAG FUEL INJECTOR
NOMINAL RESISTANCE:
AT 25%%127C=29.9k %%p2%
RESISTANCE: RESISTANCE:
AT 120%%127C=1.22k %%p2% 12%%185%%p5% 12%%185%%p5%
T-MAP
COOLANT TEMP SENSOR FUEL INJECTOR FUEL INJECTOR (P/N 2411528)
6 5
12V 12V 12V
RECEPTACLE RECEPTACLE RECEPTACLE
PIN FUNCTION
1
2 TPS RETURN 1
DIAGNOSTIC
3 ETC MOTOR (-)
4
5 ETC MOTOR (+)
6 3.3V TPS SUPPLY
A B C D
E F G H
ELECTRONIC THROTTLE
CONTROL
(P/N 1204455)
1 1 1 1 1 1
A B C D E F G H
1
SPLICE,SENSOR GROUND
E204A VT/WH 1 2 E204B VT/WH
E204 VT/WH
SPLICE,DASH GROUND
GF1A BN GF1C BN
GF1B BN 1 2 GR26 BN
GF1D BN GF1G BN
GF1E BN
GF1F BN
1 2
1 2 3
1 2
1 2
1
IGNITION COIL
(P/N 4010425) IGNITION COIL GROUND PURGE SOLENOID
START
SOLENOID 1
(B+)
START SOLENOID
GROUND,REAR CHASSIS #1
4 3
TURF SOLENOID DRIVER
REAR DIFFERENTIAL SOLENOID
(P/N 4012829)
NOTE: POWERED TO UNLOCK
DIFFERENTIAL
CAUTION: DO NOT POWER 12V
TPS 1 FOR MORE THAN
1 SECOND
(LOCATED ON REAR DIFFERENTIAL)
TPS 2
A B C
PIN A: BAT (RD)
PIN B: COM (GN) A B
PIN C: GND (BN)
TRANSMISSION SWITCH
PIN A: SOL + (RD)
PIN B: SOL - (BU)
2 3 4 5 6
A B C
HIGH 24%%185
LOW 75%%185
NEU 160%%185
B
300%%185
REV
E123 WH
620%%185
E204B VT/WH
PARK
A
HALL SENSOR
SPEED SENSOR
100%%185 POWER IN
PIN "A"
K02A OG
68%%185 V OUT
GR12 BN X
PIN "C"
E232 GN/RD
1000pf
COMMON
.01uf PIN "B"
(LOCATED ON TRANSMISSION)
OXYGEN SENSOR (P/N 4016021)
REH RD/DB
E239 WH
PIN COLOR FUNCTION
E230 GY
A VT HEATER (+)
E207 BK
B WH HEATER (-)
C GY SENSOR (OUTPUT)
D BK SENSOR (GROUND)
E245 BK/WH #1
REVERSE BEEPER
REE RD/DB #2
E142 DG/YE
C1H YE
E123 WH
C1L DG
E131 DG/WH
CO4_2 VT
E140 GY
CO3_1 DB/BK
E135 OG
E141 OG/BK
E112 VT/WH
112 141 147 148 111 146 109 139 133 110 144 132 107 124
129 134 135 136 128 140 145 127 106 131 123 130 142 122
LAST 2 DIGITS OF 100 SERIES
NUMBER CORESPOND TO CONNECTOR
ECM,CODE 4 CAVITY NUMBER (IE. 110=CAVITY 10)
151 153 108 103 119 104 117 120 125 138 156 116 114
150 152 154 121 102 101 118 149 126 137 155 105 113
E150 OG/BK
GRE153 BN
GRE154 BN
CO4_1 DB/WH
CO3_2 VT/BK
E119 WH/DG
E104 VT
E120 GY
CO3_3 OG/RD
E138 OG/BK
RE155 RD/DB
RE156 RD/DB
E105 VT/PK
K116 OG
E113 OG
E115 DG/YE
E243 DG
E207 BK
E230 GY
E232 GN/RD
E223 OG
E244 VT
CO4_3 OG/BN
E227 DB
E239 WH
E245 BK/WH
E246 BN/WH
E235 BG
GRE247 BN
212 241 247 248 211 246 209 239 233 210 244 232 207 224
229 234 235 236 228 240 245 227 206 231 223 230 242 222
LAST 2 DIGITS OF 100 SERIES
ECM,CODE 13 NUMBER CORESPOND TO CONNECTOR
CAVITY NUMBER (IE. 110=CAVITY 10)
251 253 208 203 219 204 217 220 225 238 256 216 214
250 252 254 221 202 201 218 249 226 237 255 205 213
GRE250 BN
M1_251 GN/BK
M2_252 BK/GN
CO2_1 BK
E203 DG
E219 YE
CO1_1 BK
E204 VT/WH
E220 DG/BN
E225 OG/BK
CO2_3 WH
CO1_2 WH
E215 YE
TERMINAL BLOCK
RC3B OG/WH
(P/N 4016007)
VREG DC OUT
B6B RD
REGULATOR
(P/N 4014856)
GR31 BN
VREG AC INPUT
72 YE
71 YE
70 YE
A B C
YE1
YE2
YE3
STATOR
(LOCATED UNDER RECOIL)
RESISTANCES (%%p20% @ 68%%127F/20%%127C)
1 1
YE1 TO YE2 0.1 %%p20%
CHARGE
STATOR YE2 TO YE3 0.1 %%p20%
COIL
YE1 TO YE3 0.1 %%p20%
GROUND,REAR CHASSIS #2 GROUND,REAR CHASSIS #3
2
1
I
H
G
143
F
115
E
243
D
215
C
B
A