Cylinder Head Installation - Polaris GENERAL 2016 Service Manual

11. Install the valve adjustment tappet
in the order they were removed.
NOTICE
Refer to Valve Clearance Adjustmentpage 3.81
procedure for proper tappet selection.
NOTICE
If any valve train components were replaced, refer to
"Valve Clearance Adjustment"page 3.81 procedure
prior to Camshaft Installation / Timingpage 3.76
procedure.
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
i

CYLINDER HEAD INSTALLATION

for each valve
1. Rotate the engine so the cylinder is facing up.
2. Remove the Cylinder Holding & Camshaft Timing
Plate (PU-50563)
Once the cylinder head is removed, nothing retains the
cylinder to the engine. DO NOT rotate the engine
without using the Cylinder Holding & Camshaft Timing
3. Prepare cylinder head gasket sealing surfaces by
cleaning thoroughly to remove all residue. The head
gasket must be installed clean and dry, free from oil
or grease.
4. Guide cam chain
and install the gasket on the cylinder, locating it on
the alignment pins.
5. Carefully set the cylinder head
alignment pins.
6. Install new bolts and finger tighten the six cylinder
head bolts
ENGINE / COOLING SYSTEM
q
from the cylinder.
NOTICE
Plate (PU-50563).
NOTICE
Do not touch sealing surfaces of gasket.
w
through a new head gasket
t
evenly.
3
e
r
in place on
3.75