Polaris GENERAL 2016 Service Manual page 686

[2019 GENERAL] HARNESS-CHASSIS,BASE,DRIVE
FILE NAME: 2414380.RSD
WIRE COLOR LEGEND
BG BEIGE (TAN)
E = ENGINE GROUND
BK
BLACK
BU LIGHT BLUE
DB DARK BLUE SEAT BELT SWITCH
C = CHASSIS GROUND
BN BROWN
GY GRAY
GN LIGHT GREEN
NC = SWITCH NORMALLY CLOSED
DG DARK GREEN
OG ORANGE
NO = SWITCH NORMALLY OPEN
PK PINK
RD RED
HARNESS: 2414380-01
VT VIOLET (PURPLE)
270K
+
WH WHITE
14V
YE YELLOW -
SHEET NO. 1 OF 2
CL CLEAR
TWO WIRE COLORS ARE SHOWN
WITH MAIN/TRACE COLORS. DRAWN BY
EXAMPLE:RD/YE = RED WITH
YELLOW TRACE.
B A
SPLICE,LED #1 (CATHODE BLACK)
LED LIGHT #1
(P/N 2413217) LED 1 (CATHOD) BK 1 2 GF1CD BN
SPLICE,LED #1 (ANODE RED)
LED 1 (ANODE) RD 1 2 RC3CD OG/DG
SPLICE,LED #3 (CATHODE BLACK)
LED LIGHT #3
LED 3 (CATHOD) BK 1 2 GF1CD BN
(P/N 2413217)
GF1CB BN
SPLICE,LED #3 (ANODE RED)
LED 3 (ANODE) RD 1 2 RC3CD OG/DG
RC3CB OG/DG
SPLICE,LED #5 (CATHODE BLACK)
LED LIGHT #5
LED 5 (CATHOD) BK 1 2 GF1CB BN
(P/N 2413217)
GF1C BN
SPLICE,LED #5 (ANODE RED)
LED 5 (ANODE) RD 1 2 RC3CB OG/DG
RC3C OG/DG
BRAKE PRESSURE
SWITCH
30A OG
RED RD/DB
TAILLIGHT HARNESS
GR14 BN
E150 OG/BK
E113 OG
RC6A RD/YE
RH HEADLIGHT
S8B YE
GF1E BN
20LB DG
(P/N 2412334)
LH HEADLIGHT
S8C YE
GF1F BN
20LC DG
(P/N 2412333)
BN/WH
12%%185
GY E246 BN/WH
11 VOLTS MIN.
TO POWER
HUB COIL
AWD/ADC HUB COIL
FAN
MOTOR GR30 BN
RF1 OG/BK
B5B RD
WIRE ENTRY VIEW
B5B RD
B4B1 RD
B4B1 RD
10 9
+8
HEADLIGHT SWITCH
POWER STEERING ASSEMBLY (P/N 2411224)
(P/N 4014069)
EPS POWER (A)
PIN FUNCTION
-7
A BATTERY (+)
1 2 3 4 5 6
B BATTERY (-)
POS 1
(ON)
EPS SENSOR (B)
POS 2
PIN FUNCTION (ON)
1 ENGINE RPM (NEG. REF) POS 3
(ON)
2 ENGINE RPM
3 IGNITION SIGNAL
SEAT 4 CAN BUS LOW
BELT 5 VEHICLE SPEED 7 4 5 6
SWITCH
A 6 VEHICLE SPEED (NEG. REF)
B 8 1 2 3
7 EPAS SYSTEM FAULT SIGNAL
187K
8 CAN BUS HIGH
1 2 3 4 5 6
A B
3 4 8
SPLICE,LIGHTS B+
RC6A RD/YE 1 2 RC6B RD/YE
RC6 RD/YE
SPLICE,BRAKE
30A OG 1 2 30B OG
E135 OG
SPLICE,IGNITION POWER
REF RD/DB 2 1 CO2_2 RD
SPLICE,HIGH BEAM
S8B YE 1 2 S8A YE
S8C YE S8D YE
SPLICE,LOW BEAM
20LB DG 1 2 20LA DG
20LC DG
SPLICE,EFI B+ #1
REF RD/DB RE155 RD/DB
REJ RD/DB RE156 RD/DB
REA RD/DB 1 2 REH RD/DB
RED RD/DB REC DB
REG RD/DB REB DB
SPLICE,EFI B+ #2
REG RD/DB
REG1 RD/DB 1 2 REE RD/DB
REG3 RD/DB REK RD/DB
REG2 RD/DB
SPLICE,DRIVE
RC4B RD/DG 1 2 RC4C RD/DG
RC4A RD/DG
SPLICE,B+ UNSWITCHED FUSED #1
B4C1 RD/WH 1 2 B4C3 RD/WH
B4C2 RD/WH
SPLICE,CHASSIS
RC1 RD/DG 1 2 RC2 RD/DG
RC3 RD/DG RC4 RD/DG
SPLICE,CPS SHIELD
GCPS BN 1 2 CO1_3 SHLD
SPLICE,EFI
B4C RD 1 2
B4B RD
1 2 3 4
1 2 3 F E D C B A
TANK LEVEL RESISTANCE (%%185)
1 PIN FUNCTION
FULL 100%%p2%%185
N A APS SIGNAL 1
3
EMPTY 450%%p4.5%%185
S
B GROUND 1
2
C VCC 1 (5V) PIN FUNCTION
D VCC 2 (5V) 1 FUEL LEVEL SENSOR "+"
CRANK POSITION
SENSOR E GROUND 2 2 FUEL LEVEL SENSOR "-"
(P/N 2411719) F APS SIGNAL 2 3 FUEL PUMP "+"
4 FUEL PUMP "-"
THROTTLE SENSOR
(P/N 4015711)
FUEL PUMP (P/N 2521560)
8 7
1 3 4 6 1 3
INSTRUMENT CLUSTER (P/N 3280622)
AWD/TURF SWITCH
(P/N 4014611) PIN FUNCTION PIN FUNCTION
2 1 2
1 CAN HIGH 9 -
OFF
2 CAN LOW 10 TRAILER TURN SIGNAL
2 5 7 2
ON
3 SWITCHED POWER (+) 11 ANALOG FUEL LEVEL INPUT
1 2 3 4 5 6
START
4 CONSTANT POWER (+) 12 BLACKOUT MODE INPUT
POS 1
5 GROUND 13 -
(ON)
POS 2 6 LEFT TURN SIGNAL INPUT 14 -
(OFF) 7 RIGHT TURN SIGNAL INPUT 15 ACCY AIR TEMP INPUT
POS 3
8 HIGH BEAM SWITCH INPUT 16 -
(ON)
7 4 5 6
8 1 2 3
7 8 1 2 3 4 5 6 7 8
A B C D E F
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
2 4 6 8 10 12 14 16
1 3 5 7 9 11 13 15
SPLICE,KEY ACCESSORY
RC3A OG/WH 1 2 RC3B OG/WH
RC3C OG/DG
SPLICE,B+ UNSWITCHED FUSED #2
B4C31 RD/WH
B4C3 RD/WH 1 2 B4C32 RD/WH
B4C33 RD/WH
SPLICE,R/S B+ #1
K06 OG K03 OG
K05 OG 1 2 K01 OG
K02 OG K04 OG
SPLICE,R/S B+ #2
K02A OG
K02 OG 1 2 K116 OG
KO2C OG KO2B OG
SPLICE,CAN LOW
C3L DG
C4L DG 1 2 C2L DG
C1L DG
SPLICE,CAN HIGH
C3H YE
C4H YE 1 2 C2H YE
C1H YE
SPLICE,SHIELD
CO1_3 SHLD 1 2 GR11 BN
CO2_4 SHLD
B4A RD
A B
1 2 3 4
PTO FUEL INJECTOR MAG FUEL INJECTOR
NOMINAL RESISTANCE:
AT 25%%127C=29.9k %%p2%
RESISTANCE: RESISTANCE:
AT 120%%127C=1.22k %%p2% 12%%185%%p5% 12%%185%%p5%
T-MAP
COOLANT TEMP SENSOR FUEL INJECTOR FUEL INJECTOR (P/N 2411528)
6 5
KEY SWITCH
12V 12V
(P/N 4012165)
RECEPTACLE RECEPTACLE
A B C D E F
PIN FUNCTION
1 TPS 1
2 TPS RETURN 1
DIAGNOSTIC
3 ETC MOTOR (-)
4 TPS 2
5 ETC MOTOR (+)
A B C D
6 3.3V TPS SUPPLY
E F G H
ELECTRONIC THROTTLE
CONTROL
A B C D E F G H (P/N 1204455)
1 1 1 1
1 2 3
SPLICE,SENSOR GROUND
E204A VT/WH 1 2 E204B VT/WH
E204 VT/WH
SPLICE,DASH GROUND
GF1A BN GF1C BN
GF1B BN 1 2 GR26 BN
GF1D BN
GF1E BN
GF1F BN
1 2
1 2 3
1 2
1 2
1
IGNITION COIL PURGE SOLENOID
(P/N 4010425) IGNITION COIL GROUND
START
SOLENOID
(B+)
START SOLENOID
4 3
TURF SOLENOID DRIVER
REAR DIFFERENTIAL SOLENOID
(P/N 4012829)
NOTE: POWERED TO UNLOCK
DIFFERENTIAL
CAUTION: DO NOT POWER 12V
FOR MORE THAN
1 SECOND
(LOCATED ON REAR DIFFERENTIAL)
A B C
PIN A: BAT (RD)
PIN B: COM (GN) A B
PIN C: GND (BN)
PIN A: SOL + (RD)
PIN B: SOL - (BU)
TRANSMISSION SWITCH
4 5 6
A B C
B
E123 WH
E204B VT/WH
A
HALL SENSOR
SPEED SENSOR
100%%185
K02A OG
68%%185
GR12 BN X
E232 GN/RD
.01uf
(LOCATED ON TRANSMISSION)
OXYGEN SENSOR (P/N 4016021)
REH RD/DB
E239 WH
PIN COLOR
E230 GY
A VT
E207 BK
B WH
C GY SENSOR (OUTPUT)
D BK SENSOR (GROUND)
E245 BK/WH #1
REVERSE BEEPER
#2
E142 DG/YE
C1H YE
E123 WH
C1L DG
E131 DG/WH
CO4_2 VT
E140 GY
CO3_1 DB/BK
E135 OG
E141 OG/BK
E112 VT/WH
112 141 147 148 111 146 109 139 133 110 144 132
129 134 135 136 128 140 145 127 106 131 123 130
LAST 2 DIGITS OF 100 SERIES
NUMBER CORESPOND TO CONNECTOR
ECM,CODE 4 CAVITY NUMBER (IE. 110=CAVITY 10)
151 153 108 103 119 104 117 120 125 138 156
150 152 154 121 102 101 118 149 126 137 155
E150 OG/BK
GRE153 BN
GRE154 BN
CO4_1 DB/WH
CO3_2 VT/BK
E119 WH/DG
E104 VT
E120 GY
CO3_3 OG/RD
E138 OG/BK
RE155 RD/DB
RE156 RD/DB
E105 VT/PK
K116 OG
E113 OG
E115 DG/YE
E243 DG
E207 BK
E230 GY
E232 GN/RD
E223 OG
E244 VT
CO4_3 OG/BN
E227 DB
E239 WH
E245 BK/WH
E246 BN/WH
E235 BG
GRE247 BN
212 241 247 248 211 246 209 239 233 210 244 232
229 234 235 236 228 240 245 227 206 231 223 230
LAST 2 DIGITS OF 100 SERIES
ECM,CODE 13 NUMBER CORESPOND TO CONNECTOR
CAVITY NUMBER (IE. 110=CAVITY 10)
251 253 208 203 219 204 217 220 225 238 256
250 252 254 221 202 201 218 249 226 237 255
GRE250 BN
M1_251 GN/BK
M2_252 BK/GN
CO2_1 BK
E203 DG
E219 YE
CO1_1 BK
E204 VT/WH
E220 DG/BN
E225 OG/BK
CO2_3 WH
CO1_2 WH
E215 YE
RC3B OG/WH
VREG DC OUT
B6B RD
GR31 BN
VREG AC INPUT
72 YE
71 YE
70 YE
A B C
YE1
YE2
YE3
STATOR
(LOCATED UNDER RECOIL)
1 1 1
RESISTANCES (%%p20% @ 68%%127F/20%%127C)
YE1 TO YE2 0.1 %%p20%
CHARGE
STATOR YE2 TO YE3 0.1 %%p20%
COIL
GROUND,REAR CHASSIS #1 GROUND,REAR CHASSIS #2 GROUND,REAR CHASSIS #3
YE1 TO YE3 0.1 %%p20%
2
1
I
24%%185
HIGH
75%%185
LOW
160%%185
NEU
300%%185
REV
620%%185
H
PARK
POWER IN
PIN "A"
V OUT
PIN "C"
1000pf
COMMON
PIN "B"
FUNCTION
HEATER (+)
HEATER (-)
G
107 124 143
142 122
F
116 114
105 113 115
E
207 224 243
242 222
D
216 214
205 213 215
TERMINAL BLOCK
C
(P/N 4016007)
REGULATOR
(P/N 4014856)
B
A