Clutch Inspection - Polaris GENERAL 2016 Service Manual

CLUTCH INSPECTION

NOTICE
Remove cover, spring, limiter spacer and spider
following the instructions for drive clutch disassembly,
then proceed as follows:
1. Remove and inspect the moveable sheave spacer
q
. Visually inspect the spacer for damage and
replace if necessary.
2. Remove the moveable clutch sheave.
e
3. Lift bearing and thrust washers
Replace as an assembly if worn, damaged, or if
operational problems
disassembly.
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
w
off the shaft.
were noted prior to
4. Inspect surface of shaft for pitting, grooves or
damage. Measure the
compare to specifications. Replace the drive clutch
assembly if shaft is worn or damaged.
MEASUREMENT
Shaft Diameter:
Standard: 1.3725 - 1.3712"
(34.8615 - 34.8488 mm)
Service Limit: 1.3704" (34.8088 mm)
5. Visually inspect the thrust washers for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged.
MEASUREMENT
Thrust Washer Thickness:
Standard: .030" (.76 mm)
Service Limit: .025" (.64 mm)
PVT SYSTEM
outside diameter and
5
5.21