Cylinder Head Removal - Polaris GENERAL 2016 Service Manual

ENGINE / COOLING SYSTEM
6. Measure camshaft
specifications.
NOTICE
Replace cylinder head if camshaft journal bores are
damaged or if worn past the service limit.
MEASUREMENT
Camshaft Carrier Bore I.D.:
.9055 - .9063" (23.000 - 23.021 mm)
Service Limit:
.9072" (23.044 mm)
7. Calculate oil clearance by subtracting camshaft
journal O. D. s from camshaft carrier bore I. D. s.
Compare to specification.
MEASUREMENT
Calculated Camshaft Oil Clearance:
.0000 - .0026" (0.001 - 0.067 mm)
Service Limit:
.0039" (0.1 mm)
3.38
bore and compare

CYLINDER HEAD REMOVAL

to
The cylinder head can be serviced with the engine
installed in the chassis.
1. Remove the two outer M6 bolts
w
cylinder head
2. Loosen the six cylinder head bolts
at a time until all are loose.
3. Remove and discard the cylinder head bolts.
4. Tap cylinder head lightly with a soft faced hammer
until loose.
5. Tap only in reinforced areas or on thick parts of the
cylinder head casting.
6. Remove the cylinder head and head gasket
Once the cylinder head is removed, nothing retains the
cylinder to the engine. DO NOT rotate the engine
without using the Cylinder Holding & Camshaft Timing
Plate (PU-50563). Refer to Cylinder / Piston
Removalpage 3.55.
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
NOTICE
q
that retain the
to the cylinder.
e
evenly 1/8 turn
NOTICE
© Copyright Polaris Industries Inc.
r
.