Polaris GENERAL 2016 Service Manual page 16

GENERAL INFORMATION
CHAPTER 4— FUEL SYSTEM
PART DESCRIPTION
Seat Base Frame Rear
Fasteners
Throttle Pedal Mounting
Nuts
CHAPTER 5 — PVT SYSTEM
PART DESCRIPTION
Drive Clutch Cover Bolts
Drive Clutch Retaining
Bolt
Drive Clutch Spider
Assembly
Drive Clutch Spider Jam
Nut
Driven Clutch Retaining
Bolt
Driven Clutch Spring
Retaining Ring Bolts
PVT Inner Cover Bolts
PVT Outer Cover Screws
Shift Weight Fasteners
CHAPTER 6 — TRANSMISSION
PART DESCRIPTION
Bearing Cover Retaining
Screws
Bellcrank Nut
Differential Cover Screws
(8.8 Fastener)
Differential Cover Screws
(10.9 Fastener)
Engine / Transmission
Mounting Bolts Step 1–2
Engine / Transmission
Mounting Bolts Step 3
Engine / Transmission
Mounting Bolts Step 4–7
Intake Plenum Hose
Clamps
1.10
TORQUE
SPECIFICATION
30 lb-ft (41 Nm)
8 ft-lbs (11 Nm)
TORQUE
SPECIFICATION
9 ft-lb (12 Nm)
96 lb-ft (130 Nm)
290 lb-ft (393Nm) Apply
0.4 mL Loctite® 620™
250 lb-ft (339 Nm) Apply
0.4 mL Loctite® 620™
43 lb-ft (61 Nm)
12 ft-lb (16 Nm)
10 lb-ft (14 Nm)
4.5 lb-ft (6 Nm)
20 in-lb (2 Nm)
TORQUE
SPECIFICATION
8–10 lb-ft (11–14 Nm)
12–18 lb-ft (16–24 Nm)
18–22 lb-ft (24–30 Nm)
28 ft-lbs (38 Nm)
64 lb-ft (87 Nm)
5 lb-ft (7 Nm)
44 lb-ft (60 Nm)
17 lb-in (2 Nm)
CHAPTER 6 — TRANSMISSION
PART DESCRIPTION
Isolator Mount Bolts
Lower Intake Plenum
Fastener
Pivot Shaft Fastener
Rear Mount Bracket
Fastener
Rear Transmission
Transverse Bolt
Sector Cover Bolts
Shift Fork Screws
Snorkel Locking Screw
Solenoid
Transmission Case Bolts
Transmission Fill / Drain
Plug
CHAPTER 7 — FINAL DRIVE
PART DESCRIPTION
Ball Joint Pinch Bolts
Bearing Carrier Mounting
Fasteners (Rear)
Caliper Mounting Bolts
(Front)
Caliper Mounting Bolts
(Rear)
Gearcase Cover Plate
Screws (Front)
Gearcase Mounting Bolts
(Front)
Propshaft Support
Bearing Fasteners
Tie Rod End Fastener
Wheel Hub Castle Nuts
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
TORQUE
SPECIFICATION
22 lb-ft (30 Nm)
22 lb-ft (30 Nm)
10 lb-ft (14 Nm)
22 lb-ft (30 Nm)
40 lb-ft (54 Nm)
9–12 lb-ft (12–16 Nm)
17 lb-ft (23 Nm)
8–10 lb-ft (11–14 Nm)
27 lb-ft (37 Nm)
15–20 lb-ft (20–27 Nm)
10-14 lb-ft (14-19 Nm)
TORQUE
SPECIFICATION
42 lb-ft (57 Nm)
42 lb-ft (57 Nm)
30 lb-ft (41 Nm)
46 lb-ft (62 Nm)
9 ft-lbs (12 Nm)
33 lb-ft (45 Nm)
33 lb-ft (45 Nm)
15 lb-ft (20 Nm)
180 lb-ft (244 Nm)
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