Transmission Installation - Polaris GENERAL 2016 Service Manual

TRANSMISSION
16. Using a 15 mm socket, remove the four bolts from the
left side (U) and right side (V), securing the
transmission to the engine.
17. Remove the rear transmission mount bolt (W).
18. With the help of an assistant and a hoist, raise the
transmission vertically out of the vehicle frame.
CAUTION
Have an assistant help guide the transmission in and
out of the vehicle while using a hoist to prevent
personal injury or damage to vehicle components.
6.12

TRANSMISSION INSTALLATION

Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this
procedure. Always wear eye protection.
1. Use an overhead or portable hoist and suitable straps
to lower the transmission into the vehicle frame.
CAUTION
Have an assistant help guide the engine in and out of
the vehicle while using an engine hoist to prevent
personal injury or damage to vehicle components.
2. Use the overhead or portable hoist to support the
transmission by securing a strap (A) through the rear
mount.
NOTICE
Place a spacer or support between the vehicle frame
and engine to hold the engine up in position while
installing the transmission to engine mounting bolts.
3. Align both the front and rear transmission mounting
locations. Install the rear transmission mount bolt (B)
and hand tighten.
IMPORTANT
DO NOT torque fastener at this time.
4. Align the front transmission mounting holes with the
transmission joint bracket mounting holes.
5. Install the Clutch Center Distance Tool (PU-50658-A)
onto the crankshaft and transmission input shaft
using hole pattern 4 to properly position the clutch
center distance.
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
DANGER
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