Polaris GENERAL 2016 Service Manual page 15

CHAPTER 3 — ENGINE / COOLING SYSTEM
PART DESCRIPTION
Crankcase Drain Plug
Crankcase Oil Gallery
Plug (M20)
Crankcase Oil Gallery
Plug (1/2 NPT)
Cylinder Head Bolts
Engine Intake Hose
Clamp
Engine Mount Fasteners
(Front)
Engine / Transmission
Mounting Bolts Step 1–2
Engine / Transmission
Mounting Bolts Step 3
Engine / Transmission
Mounting Bolts Step 4–7
Exhaust Headpipe
Fasteners
Exhaust Headpipe
Mounting Bolts
Exhaust Headpipe to
Silencer Fasteners
Exhaust Stud
Flywheel Retaining Bolt
Intake Duct Clamps
Oil Cooler Retaining Bolts
Oil Pump Mounting Bolts
Oil Pump Pick-Up
Retaining Screws
Oil Sump Cover Bolts
(M8)
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
TORQUE
SPECIFICATION
12 lb-ft (16 Nm) Oil Sump Cover Bolts
(M6)
22 ft-lbs (30 Nm)
One Way Clutch
Retaining Screws
16 ft-lbs (22 Nm)
Outer Clutch Cover
Screws
Torque in sequence
Oxygen Sensor
Step 1: 9 ft-lbs (12
Nm)
Rear Shock Mounting Bolt
Step 2: 26 ft-lb (35
Nm)
Spark Plug
Step 3: Additional
Starter Motor Bolts
180°
Stator Cover Screws
Step 4: M6 bolts: 7
ft-lb (10 Nm)
Thermostat Cover Bolts
Transmission Joint
49 lb-in (5.5 Nm)
Bracket Bolts
Valve Cover Bolts
40 lb-ft (54 Nm)
Water Pump Cover Bolts
Water Pump Impeller Bolt
64 lb-ft (87 Nm)
Water Pump Mounting
Bolts
5 lb-ft (7 Nm)
Wheel Nuts
44 lb-ft (60 Nm)
18 lb-ft (24 Nm)
Carbon Canister Fastener
18 lb-ft (24 Nm)
Carbon Canister Filter
Fastener
21 lb-lb (28 Nm)
Close-Off Panel
Fasteners
21 lb-ft (28 Nm)
Console Fasteners
Fuel Pump Nut
133 ft-lbs (180 Nm)
Fuel Rail Mounting Bolts
3 lb-ft (4 Nm)
Intake Plenum Hose
7 lb-ft (10 Nm)
Clamps
Lower Intake Plenum
7 ft-lbs (10 Nm)
Fastener
7 ft-lb (10 Nm)
Purge Valve Bracket
Fastener
26 ft-lb (35 Nm)
Seat Base Frame Front
Fasteners
GENERAL INFORMATION
CHAPTER 3 — ENGINE / COOLING SYSTEM
PART DESCRIPTION
20 lb-ft (27 Nm) + 90°
CHAPTER 4— FUEL SYSTEM
PART DESCRIPTION
1
TORQUE
SPECIFICATION
9 lb-ft (12 Nm)
9 ft-lb (12 Nm)
50 lb-in (5 Nm)
13 lb-ft (18 Nm)
7 lb-ft (10 Nm)
7 lb-ft (10 Nm)
9 ft-lb (12 Nm)
7 lb-ft (10 Nm)
44 lb-ft (60 Nm)
7 lb-ft (10 Nm)
7 lb-ft (10 Nm)
7 lb-ft (10 Nm)
7 lb-ft (10 Nm)
120 lb-ft (163 Nm)
TORQUE
SPECIFICATION
72 in-lbs (8 Nm)
72 in-lbs (8 Nm)
3.5 lb-ft (5 Nm)
3.5 lb-ft (5 Nm)
70 lb-ft (95 Nm)
3.5 lb-ft (5 Nm)
3 lb-ft (4 Nm)
22 lb-ft (30 Nm)
72 in-lbs (8 Nm)
10 lb-ft (14 Nm)
1.9