Polaris GENERAL 2016 Service Manual page 299

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10. Inspect the shift drum for any damage or wear.

Inspect the splines of the shift drum.

11. Install the shift drum (E) into the transmission

housing. Lift up on the shift shaft rail (D) and move

the rail assembly towards the shift drum to allow the

shift fork ends to be installed into the shift drum (E).

12. Apply a continuous bead of Crankcase 3-Bond

Sealant (PN: 2871557) to the left hand transmission

mating surface.

9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual

13. Install the transmission case cover and retaining

bolts. Torque bolts to specification.

Transmission Case Bolts:

15–20 lb-ft (20–27 Nm)

14. Install new seals into the transmission case halves.

• The snorkel shaft seal (F), should be pressed in

until it seats against the housing counter-bore.

• The input shaft seal (G), should be pressed in until

it seats flush with the housing.

• The rear output shaft seals (H), can be installed

using a standard bushing installation tool. Seals

should be installed just past the case lead-in

chamfer (.070" or 1.8 mm from outer face of bore).

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