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GENERAL INFORMATION - PVT SYSTEM
SERVICE NOTES - PVT SYSTEM
WARNING
All PVT maintenance or repairs should be performed by
a certified Polaris Master Service Dealer (MSD)
technician who has received the proper training and
understands the procedures outlined in this manual.
Because of the critical nature and precision
balance incorporated into the PVT components, it is
absolutely essential that no disassembly or repair
be made without factory authorized special tools
and service procedures.
The Polaris Variable Transmission (PVT) consists of
three major assemblies:
1) The Drive Clutch
2) The Driven Clutch
3) The Drive Belt
The internal components of the drive clutch and driven
clutch control engagement (initial vehicle movement),
clutch upshift and backshift. During the development of
the Polaris vehicle, the PVT system is matched first to the
engine power curve; then to average riding conditions
and
the
vehicle's
intended
modifications or variations of components at random are
never recommended. Proper clutch setup and careful
inspection of existing components must be the primary
objective when troubleshooting and tuning.
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
SPECIAL TOOLS - PVT SYSTEM
TOOL DESCRIPTION
Drive Clutch Holding Tool
Drive Clutch Puller
Shock Spanner / Clutch Spreader
Driven Clutch Puller
Spider Jam Nut Socket
Clutch Holding Fixture
Clutch Spider Removal and
Installation Tool
Piston Pin Puller
Piston Pin Puller Adapter
Drive Clutch Bushing Replacement
Tool Kit
Driven Clutch Compression Tool
Bosch Automotive Service Solutions: 1-800-345-2233
or http://polaris.service-solutions.com/
SPECIAL SUPPLIES
usage.
Therefore,
Loctite® 620™ 648™ and 7088™
Primer
RTV Silicone Sealer
PVT SYSTEM
PART NUMBER
9314177–A
2872085
2878925
2871056
PU- 50578
2871358-B
2870341
2870386
2871226
5
PA-47336
PU-50518
PART
NUMBER
N/A
8560054
5.3
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Troubleshooting
