General Information - Body / Frame; Service Notes - Body / Frame; Special Tools - Body / Frame; Torque Specifications - Body / Frame - Polaris GENERAL 2016 Service Manual

GENERAL INFORMATION - BODY / FRAME

SERVICE NOTES - BODY / FRAME

CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning any procedure
that requires machine lifting. Always wear eye
protection.
WARNING
The locking agent on the existing a-arm bolts was
destroyed during removal. DO NOT reuse old
hardware. Serious injury or death could result if
fasteners come loose during operation.

SPECIAL TOOLS - BODY / FRAME

TOOL DESCRIPTION
Multi-Function Pliers
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com
Included in the tool kit, this multi-function pliers is
designed to remove plastic push rivets and install body
components.
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.

TORQUE SPECIFICATIONS - BODY / FRAME

Cargo Box Fasteners
Floor Fasteners
Front Seat Base Frame M8 Fasteners
Front Seat Base Frame M10 Fasteners
Front Close-off Panel Fasteners
Rear Lower Close-off Panel Fasteners
Seat Belt Fasteners
Rear Upper Close-off Panel Fasteners
Center Console Panel Fasteners
Passenger Grab Handle Fasteners
Main Dash Fasteners
PART NUMBER
Terminal Block Fasteners
2876389
Intake Duct Hose Clamp
Coolant Surge Tank Fasteners
Upper Front Fascia Fasteners
Rocker Panel Fasteners
Rear Fender Fasteners
Center Lower Fender Fasteners
Front Fender Fasteners
Front Fender Flair Fastener
Front Bumper Fasteners
Door Hinge Pivot Nuts
Door Hinge Fasteners
Door Striker Fasteners
Rear Door Hinge Fasteners
Audio System Fasteners
Visor Panel Fasteners
Rear View Mirror Fasteners
Roof Mounting Bracket Fasteners
Center ROPS Fasteners
Rear ROPS Fasteners
Side ROPS Fasteners
Front Cross Fasteners
Skid Plate Fasteners
PART DESCRIPTION
BODY / FRAME
TORQUE
SPECIFICATION
14 lb-ft (19 Nm)
3.5 lb-ft (4.7 Nm)
10 lb-ft (14 Nm)
40 lb-ft (54 Nm)
3.5 lb-ft (4.7 Nm)
3.5 lb-ft (4.7 Nm)
40 lb-ft (54 Nm)
3.5 lb-ft (4.7 Nm)
3.5 lb-ft (4.7 Nm)
6 lb-ft (8 Nm)
3.5 lb-ft (4.7 Nm)
3 lb-ft (4 Nm)
3 lb-ft (4 Nm)
2 lb-ft (2.7 Nm)
3.5 lb-ft (4.7 Nm)
3.5 lb-ft (4.7 Nm)
3.5 lb-ft (4.7 Nm)
3.5 lb-ft (4.7 Nm)
3.5 lb-ft (4.7 Nm)
3.5 lb-ft (4.7 Nm)
30 lb-ft (41 Nm)
8 lb-ft (11 Nm)
27 lb-ft (37 Nm)
7 lb-ft (10 Nm)
17 lb-ft (23 Nm)
3.5 lb-ft (4.7 Nm)
3.5 lb-ft (4.7 Nm)
10
5 lb-ft (7 Nm)
8 lb-ft (11 Nm)
40 lb-ft (54 Nm)
40 lb-ft (54 Nm)
40 lb-ft (54 Nm)
40 lb-ft (54 Nm)
3.5 lb-ft (4.7 Nm)
10.3