Service Specifications - Engine / Cooling System - Polaris GENERAL 2016 Service Manual

ENGINE / COOLING SYSTEM

SERVICE SPECIFICATIONS - ENGINE / COOLING SYSTEM

CAMSHAFT / CYLINDER HEAD / CYLINDER
ITEM
Cam Lobe Height - Intake
Cam Lobe Height - Exhaust
Camshaft Journal O.D. - All
Camshaft
Camshaft Carrier Bore I.D. - All
Camshaft Oil Clearance
Camshaft End Play
Cylinder - Surface Warp Limit (cylinder head
surface)
Cylinder Bore - Standard
Cylinder
Cylinder Out of Round Limit
Cylinder Taper Limit
Cylinder to Piston Clearance
Cylinder Head - Surface Warp Limit
Cylinder
Head
Cylinder Head - Standard Height
Valve Lash (Cold) - Intake
Valve Lash (Cold) - Exhaust
Valve Stem Diameter - Intake
Valve Stem Diameter - Exhaust
Valve
Valve Stem Oil Clearance - Intake
Valve Stem Oil Clearance - Exhaust
Valve Stem Overall Length - Intake
Valve Stem Overall Length - Exhaust
Valve
Valve Guide Inner Diameter
Guide
Valve Seat - Contacting Width - Intake
Valve Seat - Contacting Width - Exhaust
Valve Seat
Valve Seat Angles
3.6
STANDARD
1.5390 - 1.5429" (39.09 - 39.19 mm)
1.5142 - 1.5181" (38.46 - 38.56 mm)
.9036 - .9055" (22.954 - 22.999 mm)
.9055 - .9063" (23.000 - 23.021 mm)
.0000 - .0026" (0.001 - 0.067 mm)
.0040 - .0100" (0.101 - 0.254 mm)
-
3.6614 ± .0003" (93 mm ± 0.008 mm)
-
-
.0009 - .0019" (0.025 - 0.050 mm)
-
4.717 ± .0019" (119.82 ± 0.05 mm)
.006 ± .002" (0.15 ± 0.051 mm)
.010 ± .002" (0.25 ± 0.051 mm)
.2155 - .2161" (5.475 - 5.490 mm)
.2147 - .2153" (5.455 - 5.470 mm)
.0003 - .0015" (0.010 - 0.040 mm)
.0011 - .0023" (0.030 - 0.060 mm)
3.7704" (95.77 mm)
3.8023" (96.58 mm)
.2165 - .2171" (5.500 - 5.515 mm)
.0393 ± .0039" (1.0 ± 0.10 mm)
.0590 ± .0039" (1.5 ± 0.10 mm)
30.0° ± 1.5°
45.0° ± 0.5°
60.0° ± 1.5°
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
SERVICE LIMIT
1.5370" (39.04 mm)
1.5122" (38.41 mm)
.9033" (22.944 mm)
.9072" (23.044 mm)
.0039" (0.1 mm)
.0157" (0.4 mm)
.002" (0.05 mm)
-
.001" (0.025 mm)
.001" (0.025 mm)
-
.0039" (0.1 mm)
-
-
-
-
-
-
-
-
-
-
.0551" (1.4 mm)
.0748" (1.9 mm)
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