Front Caliper Removal- Ranger; Front Caliper Disassembly - Ranger - Polaris RANGER 500 2018 Service Manual

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BRAKE SYSTEM

FRONT CALIPER REMOVAL- RANGER

1. Elevate and support front of machine.

Use care when supporting vehicle so that it does not tip

or fall. Severe injury may occur if machine tips or falls.

2. Remove the front wheel.

3. Remove brake line from the caliper. Place a

container under caliper to catch fluid draining from

4. Remove brake caliper mounting bolts and caliper.

1. Remove brake pad adjuster screw (Item 1).

2. Push upper pad retainer pin inward and slip brake

pads past edge, if pads are still installed.

3. Remove mounting bracket (Item 2) and dust boot

4. Remove piston (Item 4) and square O-rings (Item 5)

from the caliper body (Item 6).

5. Clean the caliper body, piston, and retaining bracket

with brake cleaner or alcohol.

Be sure to clean seal grooves in caliper body.

9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual

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