Brake Caliper Installation - Rear - Polaris GENERAL 2016 Service Manual

BRAKE SYSTEM
3. Lubricate the mounting bracket pins
grease and install the rubber dust seal boots
4. Compress the mounting bracket and make sure the
dust seals are fully seated. Install the brake pads.
Clean the disc and pads with brake parts cleaner or
denatured alcohol to remove any dirt, oil or grease.

BRAKE CALIPER INSTALLATION - REAR

1. Install the brake line onto the caliper taking care not
to allow any debris to enter the caliper.
2. Install the caliper and torque the NEW mounting bolts
to specification.
TORQUE
Rear Caliper Mounting Bolts:
46 lb-ft (62 Nm)
9.52
r
with silicone 3. Torque the banjo bolt
t
.
4. Install the adjustment set screw and turn clockwise
until stationary pad contacts disc, then back off 1/2
turn (counterclockwise).
5. Bleed the brake system. Refer to "Brake Bleeding /
Fluid Change"page 9.35 procedure.
6. Install
Installation"page
7. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure the brake is not dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
If new pads are installed, refer to "Brake Burnishing
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
w
to specification.
TORQUE
Brake Line Banjo Bolts:
15 lb-ft (20 Nm)
rear wheel. Refer
procedure.
NOTICE
Procedure"page 9.36.
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