Front Caliper Removal; Front Caliper Disassembly - Polaris RANGER 2x4 Manual

BRAKES
Bolts
Disc
Hub
2. Clean mating surface of disc and hub.
3. Install disc on hub.
4. Install new bolts and tighten to specified torque.
CAUTION: Always use new brake disc mounting
bolts. The bolts have a pre-applied locking agent
which is destroyed upon removal.
Front Brake Disc Mounting Bolt Torque:
18 ft. lbs. (25 Nm)

Front Caliper Removal

CAUTION:
Use care when supporting vehicle so that it does not
tip or fall. Severe injury may occur if machine tips or
falls.
1. Remove brake pads. See Page 9.10--9.11.
2. Using a line wrench, loosen and remove brake
line to caliper. Place a container under caliper to
catch fluid draining from brake line.
3. Remove brake caliper and drain fluid into
container.
18 ft. lbs.
(25 Nm)
FRONT CALIPER
DISASSEMBLY
1. Remove brake pad adjuster screw.
2. Push upper pad retainer pin inward and slip brake
3. Remove mounting bracket, pin assembly and
4. Remove piston, dust seal, and piston seal from
pads past edge.
dust boot.
the caliper body.
Remove
Mounting
Bracket
9.13