Brake Pad Inspection; Brake Pad Inspection (Intl); Brake Pad Installation - Front - Polaris GENERAL 2016 Service Manual

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BRAKE SYSTEM

BRAKE PAD INSPECTION

Measure the thickness of the pad material. Replace pads

if worn beyond the service limit.

Brake Pad Thickness:

Std: 0.270 ± .005 in (6.858 ± .127 mm)

Service Limit: 0.150 in (3.810 mm)

Measure the thickness of the pad material. Replace pads

if worn beyond the service limit.

Brake Pad Thickness:

Std: 0.300 ± 0.005 in (7.62 mm ± 0.127 mm)

Service Limit 0.180 in (4.572 mm)

1. Lubricate mounting bracket pins

silicone grease and install rubber dust boots.

2. Compress mounting bracket and make sure dust

boots are fully seated. Install pads with friction

material facing each other.

If brake pads are contaminated with grease, oil, or

liquid soaked do not use the pads. Use only new, clean

3. Install caliper onto front hub and torque mounting

bolts to specification.

Front Caliper Mounting Bolts:

30 lb-ft (41 Nm)

4. Slowly pump the brake pedal until pressure has been

built up. Maintain at least 1/2" (12.7 mm) of brake

fluid in the reservoir to prevent air from entering the

brake system.

9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual

with a light film of

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