General Information - Final Drive; Service Notes - Final Drive; Special Tools - Final Drive; Torque Specifications - Final Drive - Polaris GENERAL 2016 Service Manual

GENERAL INFORMATION - FINAL DRIVE

SERVICE NOTES - FINAL DRIVE

CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning any service
procedure that requires lifting the vehicle. Always wear
eye protection.
CAUTION
Switching to AWD while the rear wheels are spinning
may cause severe drive shaft and gearcase damage.
Always switch to AWD while the rear wheels have
traction or are at rest.

SPECIAL TOOLS - FINAL DRIVE

TOOL DESCRIPTION
Roll Pin Removal Tool
Axle Boot Clamp Tool
CV Boot Clamp Pliers
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
PART NUMBER
2872608
PU-48951
8700226

TORQUE SPECIFICATIONS - FINAL DRIVE

PART DESCRIPTION
Propshaft Support
Bearing Fasteners
Ball Joint Pinch Bolts
Wheel Hub Castle Nuts
Front Caliper Mounting
Bolts
Rear Bearing Carrier
Mounting Fasteners
Rear Caliper Mounting
Bolts
Tie Rod End Fastener
Front Gearcase Cover
Plate Screws
Front Gearcase Mounting
Bolts

SERVICE SPECIFICATIONS - FINAL DRIVE

PART DESCRIPTION
Front Gearcase Coil
Resistance
Front Gearcase Fluid
Front Gearcase Fluid
Capcity
Front Gearcase Fluid PN
(Qt)
Front Gearcase Fluid PN
(Qt)
FINAL DRIVE
TORQUE
SPECIFICATION
33 lb-ft (45 Nm)
42 lb-ft (57 Nm)
180 lb-ft (244 Nm)
30 lb-ft (41 Nm)
42 lb-ft (57 Nm)
46 lb-ft (62 Nm)
15 lb-ft (20 Nm)
11 lb-ft (15 Nm)
33 lb-ft (45 Nm)
7
SERVICE
SPECIFICATION
21.6 - 26.4 Ω
Demand Drive Fluid
8.5 oz (250 mL)
2877922
2877923
7.3