Xerox WorkCentre 5790 Series Service Manual page 268

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08-150A, 08-151A Registration Jam RAP (35-55 ppm)
Initial Actions
WARNING
Ensure that the electricity to the machine is switched off while performing tasks that do
not need electricity. Refer to
GP
14. Disconnect the power cord. Electricity can cause
death or injury. Moving parts can cause injury.
Make sure that the correct RAP is used. To identify the correct RAP to use, go to the
150, 08-151
Registration Jam Entry RAP.
Check the condition of the paper in all trays. Refer to
Check for obstructions in the paper path.
Check the registration sensor actuator and the wait sensor actuator,
Check that the left hand door is latched correctly.
Check that the interlock cover has not come loose,
right and tighten the screws
Check that the short paper path assembly latches without excessive force,
1. Go to
REP
10.1. In Replacement Step 5, check the latch mechanism.
If the fault code is 08-151 and two sheets of paper are jammed at the registration rolls. Go
to
OF8
Multifeed RAP.
If the fault code 08-151 occurs from the bypass tray. Go to the
If the power and control assembly has been moved prior to a 08-150. Check that PJ148 is
pushed fully home on the
Main Drives
Check the transport drive belt.
Ensure that all connectors on the tray 1 and 2 Control PWB,
IOT PWB,
PL 1.10 Item 2
are correctly and securely seated.
If the fault is 08-150 and the paper is fed from tray 1 or tray 2. Check if the paper has
excessive curl and is causing the paper to be skewed when fed from the tray. Install
002
on the paper tray to constrain the effect of the curl.
Check for skew, refer to IQ8.
If the fault occurs when feeding from tray 5, perform
and Retard Shield.
Procedure
NOTE: Ensure that the front door interlock is cheated when checking +24V components.
Enter
dC330
code 08-150 registration sensor, Q08-150. Press Start. Open the left hand door
and manually actuate the registration sensor. The display changes.
Y
N
Go to
Flag
1. Check Q08-150. Refer to:
GP 11
How to check a Sensor.
P/J5,
IOT PWB.
01D
+3.3V Distribution RAP.
01B
0V Distribution RAP.
Install new components as necessary:
Registration sensor, (35-55 ppm)
Perform
OF7
IOT PWB Diagnostics RAP before a new IOT PWB is installed,
1.10 Item
2.
A
Status Indicator RAPs
08-150A, 08-151A
IQ1
and
GP
20.
Figure
1.
PL 7.30 Item
23. Push the cover to the
PL 10.25 Item
07D
Bypass Tray RAP.
PWB.
PL 7.10 Item 2
and on the
ADJ 7.6
Tray 5 Stack Height Sensor
PL 8.15 Item
3.
A
Enter
dC330
code 08-100 wait sensor, Q08-100. Press Start.
Open the left hand door and manually actuate the wait sensor. The display changes.
Y
N
Go to
Flag
2. Check Q08-100. Refer to:
GP 11
How to Check a Sensor.
P/J5,
IOT PWB.
01D
+3.3V Distribution RAP.
08-
01B
0V Distribution RAP.
Install new components as necessary:
Wait sensor, (35-55 ppm)
Perform
OF7
IOT PWB Diagnostics RAP before a new IOT PWB is installed,
1.10 Item
2.
Enter
dC330
code 04-010 main drive motor. Press Start. The motor runs.
Y
N
Go to the
04A
Main Drive Motor and Photoreceptor Motor RAP.
While the motor is running, add code 08-070 registration clutch, CL08-070. Press Start.
NOTE: The registration clutch will switch off after 5 seconds.
Switch the registration clutch on / off up to 10 times. The jam clearance knob 4c,
Item
10, rotates when the registration clutch is energized.
Y
N
Go to
Flag
3. Check CL08-070. Refer to:
GP 12
How to Check a Solenoid or Clutch.
P/J5,
IOT PWB.
P/J17,
LVPS.
Fuse,
PL 1.10 Item
9,
TAG
01G
+24V Distribution RAP.
01B
0V Distribution RAP.
Install new components as necessary:
Registration clutch, (35-55 ppm)
Perform
OF7
IOT PWB Diagnostics RAP before a new IOT PWB is installed,
1.10 Item
2.
Perform the following:
Check the registration transport rolls and registration rolls, (35-55 ppm)
GP
7.
Check the drives plate on the registration clutch for damage and contamination. Refer to
the replacement procedure in
8.15 Item
7.
Check the tray 1 and 2 transport motor,
Check the tray 1 and 2 transport roll assemblies, transport drive belt and pulleys,
Item
2,
PL 8.25 Item
3,
GP
Install a new tray 1 and 2 control PWB,
Refer to
Figure
2. Make sure PJ44 is securely connected.
PL
Check the fuser drive gear,
drive gear.
May 2013
2-236
PL 8.15 Item
3.
GP
7.
PL 8.15 Item
7.
REP
8.5. If necessary, install a new registration clutch,
PL 8.25 Item
5. Ensure that the motor runs correctly.
7. Install new components as necessary.
PL 7.10 Item
2.
PL 4.17 Item 10
for wear. If necessary, install a new fuser
Xerox® WorkCentre® 5790 Family
PL
PL 8.15
PL
PL 8.15 Item
1,
PL
PL 8.25

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