Table of Contents
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Table of contents
Overview of this manual ...................................................................................................................
Product documentation, M2004 .......................................................................................................
How to read the product manual ......................................................................................................
1
1.1
Introduction to safety information .........................................................................
1.2
General safety information ..................................................................................
1.2.1
Introduction to general safety information ....................................................
1.2.2
Safety in the manipulator system ...............................................................
1.2.3
Safety risks ............................................................................................
1.2.3.2 CAUTION - Hot parts may cause burns! ...........................................
1.2.3.3 Safety risks related to tools/work pieces ..........................................
1.2.3.4 Safety risks related to pneumatic/hydraulic systems ..........................
1.2.3.5 Safety risks during operational disturbances .....................................
1.2.3.6 Risks associated with live electric parts ...........................................
1.2.4
Safety actions .........................................................................................
1.2.4.1 Safety fence dimensions ...............................................................
1.2.4.2 Fire extinguishing ........................................................................
1.2.4.3 Emergency release of the manipulator's arm ....................................
1.2.4.4 Brake testing ..............................................................................
1.2.4.6 Safe use of the FlexPendant ..........................................................
1.2.4.7 Work inside the manipulator's working range ...................................
1.2.5
Safety stops ...........................................................................................
1.2.5.1 What is an emergency stop? ..........................................................
1.3
Safety related instructions ..................................................................................
1.3.1
Safety signals in the manual ......................................................................
1.3.2
Safety symbols on manipulator labels .........................................................
1.3.3
DANGER - Moving manipulators are potentially lethal! ...................................
1.3.4
DANGER - First test run may cause injury or damage! ...................................
1.3.5
DANGER - Make sure that the main power has been switched off! ....................
1.3.6
WARNING - The unit is sensitive to ESD! .....................................................
1.3.7
WARNING - Safety risks during handling of batteries .....................................
1.3.8
2
2.1
Introduction ......................................................................................................
2.2
Unpacking .......................................................................................................
2.2.1
Pre-installation procedure .........................................................................
2.2.2
Working range, IRB 140 ...........................................................................
2.2.3
Risk of tipping/stability .............................................................................
2.3
On-site installation ............................................................................................
2.3.1
Lifting the manipulator with lifting slings ......................................................
2.3.2
Lifting and turning the manipulator .............................................................
2.3.3
Manually releasing the brakes ...................................................................
2.3.4
Orienting and securing the manipulator .......................................................
2.3.5
Fitting equipment on manipulator ..............................................................
2.3.6
Loads ....................................................................................................
2.3.7
Setting the system parameters for a suspended robot ....................................
2.3.8
Bolt pattern ............................................................................................
2.3.9
Installation of signal lamp (option) ..............................................................
2.4
Restricting the working range ..............................................................................
2.4.1
Restricting the working range ....................................................................
2.5
Electrical connections ........................................................................................
2.5.1
Customer connections on manipulator .......................................................
3HAC027400-001 Revision: K
© Copyright 2004-2013 ABB. All rights reserved.
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