Toyota ZZT230 series Repair Manual page 182

MANUAL TRANSAXLE (C56)
SERVICE DATA
Input shaft roller bearing journal diameter
Input shaft 3rd gear journal diameter
Input shaft 4th gear journal diameter
Input shaft 5th gear journal diameter
Input shaft runout
Output shaft bearing journal diameter
roller
Oulput shaft 1st gear jollma i diameter
2nd
Output shaft
gear journal diameter
OUiput shaft runou!
Gear thrust clearance
Gear thrust clearance
Gear thrust clearance
Gear thrust clearance
Gear thrust clearance
) Gear radial clearance
Gear radial clearance
fork
No. 3 gear shift
shlft fork to
No. 2 gear
No. 1 gsar shift ton<. to revtHSe 9881" clearance
Synchronizet" ring to gear clearance
Synchronizttf ring to gear dearanee
Synchronizer ring to gear clearanCe
Drive In depth
I,.,U shaft front oil
II"IJlUI shaft front bearing
Transmission case bushing
Transmission case oil seal (Shift and select lever shaft side)
Transmission case oil seal (Differential case side)
Transade ease oil seal
Seled: Inner lever slobed spring pin
No. 1 shift inner lever slotted spring pin
No.2 shift inner lever slotted sorlnO Pi n
)
SERVICE SPEQACATIONS
'"
'""
...
(KOYO
1st, 2nd, 3rd, 4th and 5th
2nd,3rd,4th and
5th (NSK
1st,
to c1eatance
No. 3 hub sleeVe
hub sleeVe clearance
No. 2
st,
1 4th and 51h
'"'
2nd
seal
MANUAL TRANSAXLE
Min. 24.985 mm (0.9837 in.)
Min. 30.985 mm (1.2199 in.)
Min. 26.985 mm(1.1411 1n.)
Min. 24.885 mm (0.9797 irl.)
MO>. 0.03 mm (0.0012 in.)
Min. 32.985 mm (1.2986 in.)
Min. 37.985 mm (1.4955 in.)
Min. 31 .985 mm {1.2592
o.oamm
MO>. (
0
STO
0.10-0.40
MO>. 0.40 mm (0.0157 in.)
STO
0.10-0.55
mm
MO>. 0.55 (0.0217in.)
MO>.
STO 0.10- 0.35 mm {0.0039 - 0.0138 in.)
mm
0.35 (0.0138 in.)
STO 0.1 0 - 0.55 mm (0.0039- 0.0217 in.)
0.55 mm (0.021 7 in.)
MO>
STO 0.10- 0.57 mm (0.0039 - 0.0224 in.)
mm
MO >. 0.57 (0.0224 in.)
STO 0.015
-0.058
made)
M"'. 0.058 mm (0.0023 in.)
MO>.
STO 0.015 -
0 .0
made)
0.056 mm (0.0022 in.)
MO>. 0.5 mm (0.020 in.)
MO>. 0.35mm (0.014 in.)
MO> . 0.35 mm (0.014 in.)
mm
Min. 0.75
(0.0295 1n.)
mm
Min. 0.65 ( 0.
Min. 0.70 mm (0.0276 in.)
15.8 ± 0.2 mm
±
0 - 0.3 mm (0 -0.012 in.)
:t
0.80- 1.30 mm (0.0315- 0.0512 1n.)
:t
10.0
0.3
:1:
9.9 0.3 mm (0.390
±
mm
1.9 0.3
0 0.5 mm (0
0 0.5 mm (0
mm
3.5 +
0.5
in.)
. 1 2 in.)
00
mm (0.0039 - 0.0157 in.)
mm in.}
{0.0039 - 0.0217
mm
(0.0006 - 0.0023 in.)
56 mm
(0.0006- 0.0022 in.)
02 56 in.)
in.)
(0.622 ± 0.008
±
:t
mm
(0.394 O.Q12 in.)
±
:t
O.D12 in.)
±
(0.075 0.012 in.)
0.020 in.)
0.020 in.)
0.020 in.
+
SS-31