Unit Repair Overhaul; Engine Assembly - Suzuki 2000 Grand Vitara SQ625 Service Manual

6A1-64 ENGINE MECHANICAL (G16 ENGINE)

UNIT REPAIR OVERHAUL

ENGINE ASSEMBLY

REMOVAL
1) Release fuel pressure in fuel feed line by referring to Fuel Pres-
sure Relief Procedure in section 6.
2) Disconnect negative cable from battery.
3) Remove engine hood.
4) Drain cooling system.
5) Remove radiator fan and fan shroud.
Refer to "ENGINE COOLING" section.
6) Remove air intake hose.
7) Disconnect following electric wires:
D Ground wires from intake manifold
D Manifold differential pressure sensor
D Camshaft position sensor
D EGR valve
D EVAP canister purge valve
D Engine coolant temp. sensor
D Throttle position sensor
D Idle air control valve
D Fuel injector wire at the connector
D Intake air temp. sensor
D Mass air flow sensor
D Tank pressure control solenoid valve
D EVAP canister air valve
D Crankshaft position sensor
D Generator
D Ground cable from cylinder block (if equipped)
D Heated oxygen sensor-1 and -2
D Engine oil pressure switch
D Power steering pressure switch (if equipped)
and then release wire harnesses from clamps.
8) Remove starter motor.