Reassembly; Inspection - Suzuki 2000 Grand Vitara SQ625 Service Manual

6G1-8 CRANKING SYSTEM
4
1. Stop ring
2. Snap ring
3. Pinion gear
4. Clutch
6) Draw off over running clutch, as follows:
3
1
2

REASSEMBLY

Assemble in reverse order of Disassembly, noting the following.
1) Apply grease. (Refer to page 6G1-3.)
2) Install pinion drive lever into drive housing, referring to 6G1-3 es-
3) Upon completion of assembly, carry out "PERFORMANCE
4) Tighten battery cable nut to specified torque. (Refer to page

INSPECTION

1. ARMATURE
D Inspect commutator for dirt or burn. Correct with sandpaper or
#300X400
D Check commutator for uneven wear. If deflection of dial gauge
D Inspect commutator for wear.
(1) Draw stop ring toward clutch side.
(2) Remove armature ring and side off clutch.
pecially for its direction.
TEST". (Refer to page 6G1-12.)
6G1-6)
lathe, if necessary.
pointer exceeds limit, repair or replace.
NOTE:
Below specification presupposes that armature is free from
bend. Bent shaft must be replaced.
Commutator out round
Standard: 0.05 mm (0.0019 in.) or less
Limit: 0.4 mm (0.015 in.)
If below limit, replace armature.
Commutator outside diameter
Standard: 32.0 mm (1.26 in.)
Limit: 31.4 mm (1.24 in.)