Unit Repair Overhaul; Engine Assembly - Suzuki Swift User Manual

6A-24 ENGINE MECHANICAL (G10, 1-CAM 6-VALVES ENGINE)

UNIT REPAIR OVERHAUL

ENGINE ASSEMBLY

REMOVAL
1) Relieve fuel pressure according to procedure described in
"FUEL PRESSURE RELIEF PROCEDURE" of Section 6.
2) Remove engine hood after disconnecting front window washer
hose.
3) Disconnect battery cables at battery and remove battery and
its tray.
4) Drain cooling system.
5) Remove air cleaner assembly.
6) Remove radiator with cooling fan. Refer to Section 6B for re-
moval.
7) Disconnect the following electric wire harness.
D High-tension cord from ignition coil
D Distributor
D EGR valve
D ECT sensor
D ISC actuator
D Ground wire harness from intake manifold
D TP sensor
D Fuel injector
D Oil pressure gauge
D A/C compressor pressure switch (if equipped)
D Heated oxygen sensor
D Generator
D Starter
D Back-up light switch (For M/T model)
D Battery negative cable from transmission
D Shift switch of A/T (For A/T model)
D Direct clutch and 2nd brake solenoids of A/T (For A/T model)
D Vehicle speed sensor on A/T (For A/T model)
And release above wire harness from clamps.
8) Disconnect the following vacuum hose.
D Brake booster hose from intake manifold.
D Canister purge hose from EVAP canister purge valve.
D Pressure sensor hose from intake manifold.
9) Disconnect fuel return hose and fuel feed hose from fuel feed
and return pipes.
10) Disconnect heater inlet and outlet hoses.