Reassembly - Suzuki 2000 Grand Vitara SQ625 Service Manual

REASSEMBLY [60 A type]
Assemble in reverse order of DISASSEMBLY, noting the following.
1) Be sure to install brushes in the proper direction and solder
brush wires and stator leads.
1. Stator
2. Brush
3. Brush holder
4. Solder
5. Brush spring
2) Tighten generator pulley nut to specified torque.
1. Pulley nut
2. Rotor
3. Cloth
Tightening Torque
4. Vise
(a): 118 N
NOTE:
_ When using vise, put clean cloth between rotor and vise
so as not to cause damage to rotor.
_ Be sure to hold the location A. Do not hold the location B
as it does not have enough structural strength.
3) Push brushes into brush holder, then support brushes by insert-
ing appropriate wire from hole of rear housing.
NOTE:
_ After installing rotor, remove wire.
_ Check to make sure that match marks on front and rear
housing are aligned.
_ Do not apply grease to rear (rotor) bearing. Remove oil
completely if found in bearing box of rear housing.
1. Rear housing
2. Wire
4) After assembling generator, make sure that rotor turns smoothly.
.
m (11.8 kg-m, 85.5 lb-ft)
CHARGING SYSTEM 6H-27