Rear Brake Disc Inspection; Specifications; Service Data; Tightening Torque Specifications - Suzuki GSX-R600 Manual

4C-7 Rear Brakes:

Rear Brake Disc Inspection

Brake Disc Thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
Special tool
(A): 09900–20205 (Micrometer (0 – 25 mm))
Brake disc thickness
Service limit (Rear): 4.5 mm (0.18 in)
Brake Disc Runout
1) Dismount the rear brake caliper. Refer to "Rear
Brake Caliper Removal and Installation (Page 4C-
3)".

Service Data

Brake
Unit: mm (in)
Item
Brake disc thickness
Brake disc runout
Brake caliper cylinder bore
Brake caliper piston diam.
Brake fluid type

Tightening Torque Specifications

Fastening part
Rear brake caliper mounting bolt
Rear brake pad mounting pin
Brake hose union bolt
Rear brake caliper sliding pin
Brake disc bolt (Rear)
NOTE
The specified tightening torque is also described in the following.
"Rear Brake Components (Page 4C-1)"
Reference:
For the tightening torque of fastener not specified in this section, refer to "Tightening Torque List in Section 0C
(Page 0C-9)".
2) Measure the runout using the dial gauge.
B837H14306008 Replace the disc if the runout exceeds the service
limit.
Special tool
mm))
Brake disc runout
Service limit: 0.30 mm (0.012 in)
(A)
3) Remount the rear brake caliper. Refer to "Rear
I649G1430027-03
Brake Caliper Removal and Installation (Page 4C-
3)".

Specifications

Standard
Rear 4.8 – 5.2 (0.19 – 0.20)
Rear 38.180 – 38.256 (1.5031 – 1.5061)
Rear 38.098 – 38.148 (1.4999 – 1.5019)
DOT 4
Tightening torque
N⋅m
18
16
23
33
35
(A): 09900–20607 (Dial gauge (1/100 mm, 10
: 09900–20701 (Magnetic stand)
—
kgf-m lb-ft
1.8 13.0
1.6 11.5
2.3 16.5
3.3 24.0
3.5 25.5
(A)
I649G1430028-03
B837H14307001
Limit
4.5 (0.18)
0.30 (0.012)
—
—
—
B837H14307002
Note
(Page 4C-3)
(Page 4C-3)
(Page 4C-3)
(Page 4C-5)
(Page 4C-6)