Rear Brake Disc Removal And Installation; Rear Brake Disc Inspection - Suzuki 2005 GSF1200 Service Manual

Boot and Spacer
Inspect the boots and spacer for damage and wear. If
any defects are found, replace them with new ones.
Brake Pad Spring
Inspect the brake pad springs for damage and excessive
bend. If any defects are found, replace them with new
ones.

Rear Brake Disc Removal and Installation

Removal
1) Remove the rear wheel assembly. Refer to "Rear
Wheel Assembly Removal and Installation: in
Section 2D".
2) Remove the rear brake disc.
Installation
Install the rear brake disc in the reverse order of
removal. Pay attention to the following points:
• Make sure that the brake discs are clean and free of
any grease.
• Apply THREAD LOCK SUPER "1360" to the brake
disc bolts and tighten them to the specified torque.
Lock Cement Super 1360 or equivalent)
Tightening torque
Brake disc bolt (a): 23 N·m (2.3 kgf-m, 16.5 lb-ft)
I649G1430023-01

Rear Brake Disc Inspection

Brake Disc Thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
I649G1430024-01
Special tool
(A): 09900–20205 (Micrometer (0-25mm))
B649G14306017
Brake disc thickness
Service limit (Rear): 4.5 mm (0.18 in)
I649G1430025-01
: Thread lock cement 99000–32130 (Thread
(a)
Rear Brakes: 4C-7
(a)
I649G1430026-02
B649G14306018
(A)
I649G1430027-02