Brakes - GMC chevrolet camaro 2000 Service Manual

Brakes
Table of Contents 5-1
Section 5
Brakes
Hydraulic Brakes ......................... ,., ..................
5-5
Hydraulic Brake System Bleeding
Specifications .................................................. 5-5
Fastener Tightening Specifications ................. 5-5
Brake System Specifications .. , ....................... 5-5
(When To Bleed) ...................................... 5-47
Hydraulic Brake System Flushing ................. 5-47
Vacuum Brake Booster Replacement ........... 5-48
GM SPO Group Numbers ., ............................ 5-5
Schematic and Routing Diagrams .................. 5-6
Hydraulic Brakes Schematic Icons ................. 5-6
Brake Warning System Schematics ................ 5-7
Component Locator ............. , .......................... 5-8
Hydraulic Brakes Components ., ..................... 5-8
Hydraulic Brakes Component Views ............... 5-9
Hydraulic Brakes Connector End Views ....... 5-11
Diagnostic Information and Procedures ....... 5-11
A Diagnostic Starting Point -
Hydraulic Brakes ...................................... 5-11
Hydraulic Brake Diagnostic
Vacuum Brake Booster Hose
Replacement ...... : ..................................... 5-50
Stoplamp Switch Replacement ..................... 5-50
Stoplamp Switch Adjustment ........................ 5-51
Description and Operation ............................ 5-52
Master Cylinder Description ......................... 5-52
Bral<e Fluid and Brake. Fluid Handling ..... , .... 5-53
Vacuum Brake Booster Description .............. 5-53
Brake Warning System Description .............. 5-54
Brake Warning System Circuit
Description ............................................... 5-54
Special Tools and Equipment ....................... 5-55
)
System Check .......................................... 5-11
Symptoms - Hydraulic Brakes ...................... 5-16
Brake Warning Indicator Always On ............. 5-17
Brake Warning Indicator Inoperative ............. 5-18
Brake System Testing .................................. 5-20
Brake Pedal Travel ...................................... 5-20
Brake Fluid Leak ......................................... 5-20
Disc. Brakes ....................................................
5-56
Specifications ................................................ 5-56
Fastener Tightening Specifications ............... 5-56
Component Specifications ............................ 5-56
GM SPO Group Numbers ............................ 5-56
Diagnostic Information and Procedures ....... 5-57
Brake Rotor Thickness Variation Check ....... 5-57
Master Cylinder Diagnosis ............................ 5-20
Brake Rotor Lateral Runout Check ............... 5-57
Repair Instructions ........................................ 5-22
Brake Rotor Tolerance ................................. 5-57
Master Cylinder Reservoir Filling .................. 5-22
Master Cylinder Reservoir Replacement ....... 5-23
Master Cylinder Replacement ....................... 5-24
Master Cylinder Bench Bleeding .................. 5-25
Master Cylinder Fluid Level Sensor
Replacement ............................................ 5-26
Brake Pedal Replacement ............................ 5-28
Brake Pedal Bracket Replacement ............... 5-32
Brake Pipe Replacement .............................. 5-36
ISO Flares Replacement .............................. 5-36
Repair Instructions ........................................ 5-58
Brake Pad Inspection ................................... 5-58
Brake Pads Replacement (Front) ................. 5-58
Brake Pads Replacement (Rear) .................. 5-60
Burnishing Pads and Rotors ........................ 5-62
Brake Caliper Replacement (Front) .............. 5-63
Brake Caliper Replacement (Rear) ............... 5-66
Brake Caliper Inspection .............................. 5-69
Brake Caliper Overhaul (Front) .................... 5-70
Brake Caliper Overhaul (Rear) ..................... 5-73
Brake Hose Inspection .......................... : ...... 5-38
Brake Caliper Bracket
Brake Hose Replacement - Front .................. 5-39
Replacement (Front) ................................. 5-76
Brake Hose Replacement - Rear Brake Caliper Bracket
(To Brake Caliper) .................................... 5-40 Replacement (Rear) .................................. 5-77
Brake Hose Replacement - Rear
Brake Rotor Replacement (Front) ................. 5-77
(Without Traction Control) .... , ................... :5-41 Brake Rotor Replacement (Rear) ................. 5-78
Brake Hose Replacement - Rear
Refinishing Brake Rotors (Front) .................. 5-79
(With Traction Control) .............................. 5-43 Refinishing Brake Rotors (Rear) ................... 5-80
Hydraulic Brake System Bleeding
(Manual Bleeding) ...... , ............................. 5-44
)
Description and Operation ............................ 5-82
Disc Brakes System Description (Front) ....... 5-82
Hydraulic Brake System Bleeding
Disc Brakes System Description (Rear) ........ 5-82
(Pressure Bleeding) .................................. 5-46 Special Tools and Equipment ....................... 5-83